| Assessment Year | 1998 |
|---|---|
| Principal Product | Various shaped steel bars |
| NAICS |
n/a
|
| SIC | 3312: Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills |
| Sales Range | $10 M to 50M |
| # of Employees | 120 |
| Plant Area |
230,000
ft2
|
| Annual Production | 180,000
ton
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $483,369 | 20,688,160 |
kWh
|
$0.023 |
| Electricity Demand | $25,269 | 66,000 |
kW-mo/yr
|
$0.38 |
| Electricity Fees | $43,175 | - |
|
- |
| Natural Gas | $1,199,420 | 366,535 |
MMBtu
|
$3.27 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $745,255 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $305,135 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.1192: Reduce scrap production | $386,750 | $427,700 | - | - | - | - | $386,750 | |
| 02 | 3.5248: Separate and recycle scrap metal to foundry or for sale | $248,625 | - | - | - |
$248,625
-
lb
|
- | - | |
| 03 | 2.2531: Re-size charging openings or add movable cover or door | $48,770 | $9,300 | - |
$48,770
-
MMBtu
|
- | - | - | |
| 04 | 4.111: Add equipment/ operators to reduce production bottleneck | $38,400 | $21,000 | - | - | - | $(-84,000.0) | $122,400 | |
| 05 | 2.1331: Burn a less expensive grade of fuel | $14,970 | $16,200 | - |
$14,970
-
MMBtu
|
- | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,860 | $1,000 |
$4,860
231,536
kWh
|
- | - | - | - | |
| 07 | 3.5216: Recycle nonferrous dust | $2,880 | - | - | - |
$2,880
-
lb
|
- | - | |
| TOTAL RECOMMENDED | $745,255 | $475,200 |
$4,860
231,536
kWh
|
$63,740
-
MMBtu
|
$251,505
-
lb
|
$(-84,000.0) | $509,150 | ||
| TOTAL IMPLEMENTED | $305,135 | $10,300 |
$4,860
231,536
kWh
|
$48,770
-
MMBtu
|
$251,505
-
lb
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs