| Assessment Year | 1998 |
|---|---|
| Principal Product | Precision balls and rollers |
| NAICS |
n/a
|
| SIC | 3526: |
| Sales Range | $50 M to 100M |
| # of Employees | 258 |
| Plant Area |
123,000
ft2
|
| Annual Production | 86,000,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $467,442 | 17,054,807 |
kWh
|
$0.027 |
| Electricity Demand | $188,551 | 20,138 |
kW-mo/yr
|
$9.36 |
| Electricity Fees | $27,994 | - |
|
- |
| Natural Gas | $83,282 | 12,780 |
MMBtu
|
$6.52 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $174,390 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $87,730 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Primary Raw Material Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.1192: Reduce scrap production | $62,560 | $5,700 | - | - | - | - | - | $62,560 | - | |
| 02 | 3.6112: Use filter and drying oven to reduce sludge volume | $35,290 | $98,000 |
$(-3,430.0)
(-137,163)
kWh
|
- | - | - |
$38,720
-
gal
|
- | - | |
| 03 | 3.3128: Utilize other methods to remove contaminants | $24,360 | $9,800 | - | - | - | - |
$24,360
-
gal
|
- | - | |
| 04 | 4.431: Train operators for maximum operating efficiency | $21,285 | $25,800 | - | - | - | - | - | - | $21,285 | |
| 05 | 3.4151: Minimize water usage | $16,270 | - | - | - | - |
$16,270
-
Tgal
|
- | - | - | |
| 06 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $9,370 | $10,185 |
$4,540
181,712
kWh
|
$4,830
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.5194: Redesign process | $2,675 | $1,100 | - | - |
$2,675
-
MMBtu
|
- | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,370 | $1,800 |
$880
35,170
kWh
|
$490
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 3.4155: Meter waste water | $1,210 | $2,980 | - | - | - |
$1,210
-
Tgal
|
- | - | - | |
| TOTAL RECOMMENDED | $174,390 | $155,365 |
$1,990
79,719
kWh
|
$5,320
-
kW-mo/yr
|
$2,675
-
MMBtu
|
$17,480
-
Tgal
|
$63,080
-
gal
|
$62,560 | $21,285 | ||
| TOTAL IMPLEMENTED | $87,730 | $35,580 | - | - |
$2,675
-
MMBtu
|
$1,210
-
Tgal
|
- | $62,560 | $21,285 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Primary Raw Material Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs