| Assessment Year | 1998 |
|---|---|
| Principal Product | Inert catalyst bed supports and random tower packing |
| NAICS |
n/a
|
| SIC | 3259: Structural Clay Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 75 |
| Plant Area |
162,000
ft2
|
| Annual Production | 700
thousand feet
|
| Production Hrs. Annual | 8,736
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $170,917 | 5,255,862 |
kWh
|
$0.033 |
| Electricity Demand | $76,499 | 8,757 |
kW-mo/yr
|
$8.74 |
| Electricity Fees | $3,827 | - |
|
- |
| Natural Gas | $630,773 | 191,759 |
MMBtu
|
$3.29 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $141,890 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $44,325 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.652: Replace existing equipment with more suitable substitutes | $82,700 | $77,200 |
$(-500.0)
(-14,654)
kWh
|
- | - | - | - | $83,200 | - | - | - | |
| 02 | 4.122: Develop standard procedures to improve internal yields | $24,400 | - | - | - |
$5,400
-
MMBtu
|
- | - | - | - | $6,890 | $12,110 | |
| 03 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $10,420 | $25,600 |
$(-500.0)
(-14,654)
kWh
|
- | - | - |
$6,840
-
lb
|
- | $4,080 | - | - | |
| 04 | 3.5311: Recover and reuse waste material | $5,910 | $16,880 | - | - | - | - | - | - | - | $2,140 | $3,770 | |
| 05 | 3.4116: Meter recycled water (to reduce sewer charges) | $5,815 | $5,600 | - | - | - |
$5,815
-
Tgal
|
- | - | - | - | - | |
| 06 | 4.322: Eliminate old stock and modify inventory control | $3,690 | $10,500 | - | - | - | - | - | - | $3,690 | - | - | |
| 07 | 2.2511: Insulate bare equipment | $2,610 | $940 | - | - |
$2,610
-
MMBtu
|
- | - | - | - | - | - | |
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,560 | $2,170 |
$1,490
43,962
kWh
|
$1,070
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,950 | - |
$1,000
29,308
kWh
|
$950
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 10 | 3.5313: Increase amount of waste recovered for resale | $1,835 | - | - | - | - | - |
$1,835
-
lb
|
- | - | - | - | |
| TOTAL RECOMMENDED | $141,890 | $138,890 |
$1,490
43,962
kWh
|
$2,020
-
kW-mo/yr
|
$8,010
-
MMBtu
|
$5,815
-
Tgal
|
$8,675
-
lb
|
$83,200 | $7,770 | $9,030 | $15,880 | ||
| TOTAL IMPLEMENTED | $44,325 | $35,150 |
$2,490
73,270
kWh
|
$2,020
-
kW-mo/yr
|
$5,400
-
MMBtu
|
$5,815
-
Tgal
|
- | - | $3,690 | $9,030 | $15,880 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs