ITAC Assessment: TN0624
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ITAC Assessment: TN0624
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Assessment Year 1998
Principal Product Airbag modules
NAICS
n/a
SIC 2399: Fabricated Textile Products, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 400
Plant Area 110,000
ft2
Annual Production 3,300,000
pieces
Production Hrs. Annual 8,736
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $149,450 4,934,936
kWh
Electricity Demand $89,419 10,793
kW-mo/yr
Electricity Fees $3,994 -
Natural Gas $11,130 1,421
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $2,861,585 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,970,990

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Primary Product Savings
01 4.431: Train operators for maximum operating efficiency $1,949,360 $103,200 - - - $(-307,840.0) - - $2,257,200
02 3.1192: Reduce scrap production $887,305 $103,200 - - $1,150
-
lb
$(-268,125.0) - $1,154,280 -
03 3.5316: Contract a wood pallet recycling company $17,940 - - - $3,090
-
lb
- $14,850 - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $3,690 - $2,370
79,132
kWh
$1,320
-
kW-mo/yr
- - - - -
05 2.7122: Disconnect ballasts $3,290 $980 $2,370
75,615
kWh
$920
-
kW-mo/yr
- - - - -
TOTAL RECOMMENDED $2,861,585 $207,380 $4,740
154,747
kWh
$2,240
-
kW-mo/yr
$4,240
-
lb
$(-575,965.0) $14,850 $1,154,280 $2,257,200
TOTAL IMPLEMENTED $1,970,990 $103,200 $2,370
79,132
kWh
$1,320
-
kW-mo/yr
$3,090
-
lb
$(-307,840.0) $14,850 - $2,257,200
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs