ITAC Assessment: TN0613
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ITAC Assessment: TN0613
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Assessment Year 1997
Principal Product Water-based and ultraviolet-curable inks and coatings
NAICS
n/a
SIC 2893: Printing Ink
Sales Range $10
M
to 50
M
# of Employees 125
Plant Area 45,000
ft2
Annual Production 8,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $42,803 1,524,619
kWh
Electricity Demand $40,975 4,477
kW-mo/yr
Electricity Fees $2,382 -
Natural Gas $34,854 5,798
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $628,120 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $39,280

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Water Consumption Savings Primary Product Savings
01 3.7195: Use teflon lined tanks $525,690 $35,280 - - - - $8,190
-
gal
- - - - $517,500
02 4.454: Modify startup/shutdown times $39,000 $17,200 - - - - - $39,000 - - - -
03 4.321: Optimize production lot sizes and inventories $35,000 $22,200 - - - - - - $35,000 - - -
04 3.4156: Use flow control valves on equipment to optimize water use $24,170 $1,040 - - $3,520
-
MMBtu
$2,620
-
Tgal
- - - $16,880 $1,150
-
Tgal
-
05 2.6218: Turn off equipment when not in use $3,470 - - - $3,470
-
MMBtu
- - - - - - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $510 - $280
10,844
kWh
$230
-
kW-mo/yr
- - - - - - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $280 $280 $50
2,052
kWh
$230
-
kW-mo/yr
- - - - - - - -
TOTAL RECOMMENDED $628,120 $76,000 $330
12,896
kWh
$460
-
kW-mo/yr
$6,990
-
MMBtu
$2,620
-
Tgal
$8,190
-
gal
$39,000 $35,000 $16,880 $1,150
-
Tgal
$517,500
TOTAL IMPLEMENTED $39,280 $17,480 $50
2,052
kWh
$230
-
kW-mo/yr
- - - $39,000 - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Water Consumption Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs