ITAC Assessment: TN0579
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ITAC Assessment: TN0579
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Assessment Year 1996
Principal Product Molded Plastic Components
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 165
Plant Area 150,000
ft2
Annual Production 1,800,000
lb
Production Hrs. Annual 8,736
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $479,639 13,413,541
kWh
Electricity Demand $81,689 22,198
kW-mo/yr
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $159,583 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $141,688

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings By-product Production Savings
01 4.431: Train operators for maximum operating efficiency $77,300 $4,400 - - $38,650
-
lb
- $38,650 -
02 4.431: Train operators for maximum operating efficiency $42,400 $12,800 - - $3,400
-
lb
$700 $38,300 -
03 2.2511: Insulate bare equipment $17,072 $1,286 $17,072
474,209
kWh
- - - - -
04 3.5315: Lease / purchase baler; sell cardboard to recycler $11,700 - - - $13,700
-
lb
$(-3,900.0) - $1,900
05 2.6218: Turn off equipment when not in use $7,038 - $7,038
195,487
kWh
- - - - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,250 $2,400 $2,764
76,788
kWh
$486
-
kW-mo/yr
- - - -
07 2.4221: Install compressor air intakes in coolest locations $823 $314 $823
22,860
kWh
- - - - -
TOTAL RECOMMENDED $159,583 $21,200 $27,697
769,344
kWh
$486
-
kW-mo/yr
$55,750
-
lb
$(-3,200.0) $76,950 $1,900
TOTAL IMPLEMENTED $141,688 $19,600 $9,802
272,275
kWh
$486
-
kW-mo/yr
$55,750
-
lb
$(-3,200.0) $76,950 $1,900
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs