ITAC Assessment: TN0529
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ITAC Assessment: TN0529
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Assessment Year 1994
Principal Product Carbon and stainless steel, copper, aluminum, brass, bronze
NAICS
n/a
SIC 3325: Steel Foundries, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 75
Plant Area 20,000
ft2
Annual Production 1,040,000
pieces
Production Hrs. Annual 4,940
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $79,463 1,395,662
kWh
Natural Gas $62,300 9,143
MMBtu
LPG $3,994 360
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $42,991 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $24,959

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings
01 2.2514: Cover open tanks $8,253 $100 $8,253
144,783
kWh
- -
02 2.2531: Re-size charging openings or add movable cover or door $3,332 - $3,332
143,611
kWh
- -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $434 $450 $434
7,620
kWh
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $234 $200 $234
4,103
kWh
- -
05 2.6212: Turn off equipment during breaks, reduce operating time $150 $330 $150
2,638
kWh
- -
06 3.8133: Convert to aqueous cleaning $9,690 $36,600 - $9,690
-
gal
-
07 3.7223: Install shrouding on machines to prevent splashing $7,800 $344 - - $7,800
-
lb
08 3.5221: Recycle casting sand $5,592 $16,000 - - $5,592
-
lb
09 3.7212: Improved material handling (mixing and transfer) $5,574 - - - $5,574
-
lb
10 3.5315: Lease / purchase baler; sell cardboard to recycler $1,932 $8,480 - - $1,932
-
lb
TOTAL RECOMMENDED $42,991 $62,504 $12,403
302,755
kWh
$9,690
-
gal
$20,898
-
lb
TOTAL IMPLEMENTED $24,959 $444 $11,585
288,394
kWh
- $13,374
-
lb
Yearly Savings* Imp'd Cost* Electricity Usage Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs