ITAC Assessment: TN0217
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ITAC Assessment: TN0217
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Assessment Year 1984
Principal Product MATTING/RUBBER PRODUCTS
NAICS
n/a
SIC 3069: Fabricated Rubber Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 198
Plant Area
n/a
Annual Production 30,000,000
lb
Production Hrs. Annual 7,488
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $291,546 5,206,038
kWh
Natural Gas $552,027 112,469
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $127,758 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $66,011

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
01 2.2441: Preheat boiler makeup water with waste process heat $51,259 $42,740 - $51,259
-
MMBtu
-
02 2.2136: Install / repair insulation on steam lines $24,926 $1,300 - $24,926
-
MMBtu
-
03 2.2135: Repair and eliminate steam leaks $22,604 $1,425 - $22,604
-
MMBtu
-
04 2.1233: Analyze flue gas for proper air/fuel ratio $12,424 $1,200 - $13,624
-
MMBtu
$(-1,200.0)
05 2.6212: Turn off equipment during breaks, reduce operating time $10,488 - $10,488
187,573
kWh
- -
06 2.7111: Reduce illumination to minimum necessary levels $3,447 - $3,447
61,547
kWh
- -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,610 $50 $2,610
46,600
kWh
- -
TOTAL RECOMMENDED $127,758 $46,715 $16,545
295,720
kWh
$112,413
-
MMBtu
$(-1,200.0)
TOTAL IMPLEMENTED $66,011 $3,975 $6,057
108,147
kWh
$61,154
-
MMBtu
$(-1,200.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs