ITAC Assessment: TA0108
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ITAC Assessment: TA0108
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Assessment Year 2005
Principal Product paperboard boxes
NAICS 322212: Folding Paperboard Box Manufacturing
SIC 2657: Folding Paperboard Boxes, Including Sanitary
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 177,000
ft2
Annual Production 40,000
ton
Production Hrs. Annual 6,024
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $387,663 6,098,001
kWh
Electricity Demand $87,488 14,792
kW-mo/yr
Natural Gas $11,313 1,267
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $35,077 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $23,677

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.3212: Optimize plant power factor $11,100 $22,000 - $11,100
-
kW-mo/yr
-
02 2.2511: Insulate bare equipment $2,910 $495 $1,960
34,215
kWh
- $950
-
MMBtu
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,647 $120 $1,402
23,728
kWh
$245
-
kW-mo/yr
-
04 2.6218: Turn off equipment when not in use $1,590 - $1,590
26,968
kWh
- -
05 2.2212: Use minimum safe oven ventilation $300 - $300
5,041
kWh
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $17,530 $11,050 $14,900
252,465
kWh
$2,630
-
kW-mo/yr
-
TOTAL RECOMMENDED $35,077 $33,665 $20,152
342,417
kWh
$13,975
-
kW-mo/yr
$950
-
MMBtu
TOTAL IMPLEMENTED $23,677 $11,665 $19,852
337,376
kWh
$2,875
-
kW-mo/yr
$950
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs