ITAC Assessment: TA0096
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ITAC Assessment: TA0096
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Assessment Year 2005
Principal Product Folding Paperboard
NAICS 322212: Folding Paperboard Box Manufacturing
SIC 2657: Folding Paperboard Boxes, Including Sanitary
Sales Range $10
M
to 50
M
# of Employees 65
Plant Area 120,000
ft2
Annual Production 250,000
ton
Production Hrs. Annual 6,184
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $133,907 2,162,407
kWh
Electricity Demand $23,487 6,918
kW-mo/yr
Natural Gas $11,529 1,408
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $55,545 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $2,040

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Ancillary Material Cost Savings
01 2.7496: Install partitions to reduce size of conditioned space $13,200 $25,840 $13,200
285,500
kWh
- -
02 4.652: Replace existing equipment with more suitable substitutes $12,700 $5,330 - - $12,700
03 2.2437: Recover waste heat from equipment $11,500 $2,340 $11,500
248,030
kWh
- -
04 2.4323: Use optimum size and capacity equipment $8,870 $13,400 $6,970
150,732
kWh
$1,900
-
kW-mo/yr
-
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,525 $7,400 $5,525
119,500
kWh
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,040 $500 $1,700
36,840
kWh
$340
-
kW-mo/yr
-
07 2.7142: Utilize higher efficiency lamps and/or ballasts $890 - $727
14,248
kWh
$163
-
kW-mo/yr
-
08 2.7121: Utilize daylight whenever possible in lieu of artificial light $645 - $485
10,495
kWh
$160
-
kW-mo/yr
-
09 2.4231: Reduce the pressure of compressed air to the minimum required $175 - $145
3,125
kWh
$30
-
kW-mo/yr
-
TOTAL RECOMMENDED $55,545 $54,810 $40,252
868,470
kWh
$2,593
-
kW-mo/yr
$12,700
TOTAL IMPLEMENTED $2,040 $500 $1,700
36,840
kWh
$340
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs