| Assessment Year | 2003 |
|---|---|
| Principal Product | Fruit Additives for Ice Cream |
| NAICS | 311824: Dry Pasta, Dough, and Flour Mixes Manufacturing from Purchased Flour |
| SIC | 2024: Ice Cream and Frozen Desserts |
| Sales Range | $10 M to 50M |
| # of Employees | 75 |
| Plant Area |
45,000
ft2
|
| Annual Production | 40,000,000
lb
|
| Production Hrs. Annual | 6,432
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $110,124 | 2,364,714 |
kWh
|
$0.047 |
| Electricity Demand | $34,441 | 4,667 |
kW-mo/yr
|
$7.38 |
| Electricity Fees | $422 | - |
|
- |
| Natural Gas | $123,646 | 18,723 |
MMBtu
|
$6.60 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $574,513 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $510,554 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.1192: Reduce scrap production | $400,000 | $8,000 | - | - | - | - | - | - | $400,000 | |
| 02 | 4.131: Modify process to reduce material use/cost | $82,002 | $12,000 | - | - | - | $2,317 | $79,685 | - | - | |
| 03 | 4.611: Begin a practice of predictive / preventative maintenance | $32,648 | $6,515 | - | - | - | $32,648 | - | - | - | |
| 04 | 3.4131: Minimize contamination of water before treatment | $31,311 | $62,000 | - | - | - | - | - |
$31,311
-
Tgal
|
- | |
| 05 | 2.2136: Install / repair insulation on steam lines | $13,130 | $3,258 |
$6,330
144,800
kWh
|
- |
$6,800
-
MMBtu
|
- | - | - | - | |
| 06 | 3.4154: Eliminate leaks in water lines and valves | $9,955 | $14,400 |
$7,525
172,030
kWh
|
$2,430
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.2135: Repair and eliminate steam leaks | $4,450 | $420 | - | - |
$4,450
-
MMBtu
|
- | - | - | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,017 | $126 |
$678
15,498
kWh
|
$339
-
kW-mo/yr
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $574,513 | $106,719 |
$14,533
332,328
kWh
|
$2,769
-
kW-mo/yr
|
$11,250
-
MMBtu
|
$34,965 | $79,685 |
$31,311
-
Tgal
|
$400,000 | ||
| TOTAL IMPLEMENTED | $510,554 | $38,204 |
$14,533
332,328
kWh
|
$2,769
-
kW-mo/yr
|
$11,250
-
MMBtu
|
$2,317 | $79,685 | - | $400,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs