ITAC Assessment: TA0068
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ITAC Assessment: TA0068
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Assessment Year 2003
Principal Product Fruit Additives for Ice Cream
NAICS 311824: Dry Pasta, Dough, and Flour Mixes Manufacturing from Purchased Flour
SIC 2024: Ice Cream and Frozen Desserts
Sales Range $10
M
to 50
M
# of Employees 75
Plant Area 45,000
ft2
Annual Production 40,000,000
lb
Production Hrs. Annual 6,432
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $110,124 2,364,714
kWh
Electricity Demand $34,441 4,667
kW-mo/yr
Electricity Fees $422 -
Natural Gas $123,646 18,723
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $574,513 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $510,554

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings Water Consumption Savings Primary Product Savings
01 3.1192: Reduce scrap production $400,000 $8,000 - - - - - - $400,000
02 4.131: Modify process to reduce material use/cost $82,002 $12,000 - - - $2,317 $79,685 - -
03 4.611: Begin a practice of predictive / preventative maintenance $32,648 $6,515 - - - $32,648 - - -
04 3.4131: Minimize contamination of water before treatment $31,311 $62,000 - - - - - $31,311
-
Tgal
-
05 2.2136: Install / repair insulation on steam lines $13,130 $3,258 $6,330
144,800
kWh
- $6,800
-
MMBtu
- - - -
06 3.4154: Eliminate leaks in water lines and valves $9,955 $14,400 $7,525
172,030
kWh
$2,430
-
kW-mo/yr
- - - - -
07 2.2135: Repair and eliminate steam leaks $4,450 $420 - - $4,450
-
MMBtu
- - - -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,017 $126 $678
15,498
kWh
$339
-
kW-mo/yr
- - - - -
TOTAL RECOMMENDED $574,513 $106,719 $14,533
332,328
kWh
$2,769
-
kW-mo/yr
$11,250
-
MMBtu
$34,965 $79,685 $31,311
-
Tgal
$400,000
TOTAL IMPLEMENTED $510,554 $38,204 $14,533
332,328
kWh
$2,769
-
kW-mo/yr
$11,250
-
MMBtu
$2,317 $79,685 - $400,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings Water Consumption Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs