| Assessment Year | 2003 |
|---|---|
| Principal Product | Plastics Hoses |
| NAICS | 326121: Unlaminated Plastics Profile Shape Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 85 |
| Plant Area |
56,000
ft2
|
| Annual Production | 10,100
thousand feet
|
| Production Hrs. Annual | 4,160
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $118,968 | 2,323,600 |
kWh
|
$0.051 |
| Electricity Demand | $54,694 | 7,270 |
kW-mo/yr
|
$7.52 |
| Electricity Fees | $310 | - |
|
- |
| Natural Gas | $23,385 | 2,955 |
MMBtu
|
$7.91 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $244,513 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $157,733 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.5194: Redesign process | $75,086 | - |
$56
1,552
kWh
|
$47
-
kW-mo/yr
|
- | $74,983 | - | |
| 02 | 4.611: Begin a practice of predictive / preventative maintenance | $64,800 | $5,200 | - | - | - | - | $64,800 | |
| 03 | 3.2136: Use "wash-less" processing equipment | $49,000 | $1,768 |
$565
15,517
kWh
|
$510
-
kW-mo/yr
|
- | $47,925 | - | |
| 04 | 3.1191: Change procedures / equipment / operating conditions | $37,440 | $1,027 | - | - | - | $37,440 | - | |
| 05 | 2.8114: Change rate schedules or other changes in utility service | $11,900 | - | - | - | - | - | $11,900 | |
| 06 | 4.652: Replace existing equipment with more suitable substitutes | $2,426 | $6,000 |
$2,426
66,664
kWh
|
- | - | - | - | |
| 07 | 2.8121: Apply for tax-free status for energy purchases | $1,793 | - | - | - | - | - | $1,793 | |
| 08 | 2.1211: Move boiler to more efficient location | $1,422 | $1,894 |
$738
20,273
kWh
|
$684
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $306 | $140 |
$306
8,414
kWh
|
- | - | - | - | |
| 10 | 2.7124: Make a practice of turning off lights when not needed | $194 | - |
$101
2,771
kWh
|
$93
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.2136: Install / repair insulation on steam lines | $146 | $142 | - | - |
$146
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $244,513 | $16,171 |
$4,192
115,191
kWh
|
$1,334
-
kW-mo/yr
|
$146
-
MMBtu
|
$160,348 | $78,493 | ||
| TOTAL IMPLEMENTED | $157,733 | $13,234 |
$3,526
96,903
kWh
|
$731
-
kW-mo/yr
|
- | $74,983 | $78,493 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs