ITAC Assessment: TA0061
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ITAC Assessment: TA0061
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Assessment Year 2003
Principal Product Relays and Control Valves
NAICS 335314: Relay and Industrial Control Manufacturing
SIC 3494: Valves and Pipe Fittings, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 250
Plant Area 83,000
ft2
Annual Production 4,400,000
pieces
Production Hrs. Annual 3,863
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $424,887 8,759,614
kWh
Electricity Demand $94,577 21,977
kW-mo/yr
Electricity Fees $4,775 -
Natural Gas $14,151 1,975
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $40,560 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $36,000

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $31,140 $17,080 $26,650
562,590
kWh
$4,490
-
kW-mo/yr
-
02 2.7111: Reduce illumination to minimum necessary levels $2,330 $240 $1,900
40,280
kWh
$430
-
kW-mo/yr
-
03 2.7228: Avoid introducing hot, humid, or dirty air into hvac system $2,000 $300 $2,000
42,180
kWh
- -
04 2.2523: Reduce infiltration to refrigerated areas; isolate hot equipment from refrigerated areas $1,870 $435 $480
10,176
kWh
- $1,390
-
MMBtu
05 2.7135: Install occupancy sensors $1,100 $1,730 $1,100
23,550
kWh
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $690 - $530
11,200
kWh
$160
-
kW-mo/yr
-
07 2.7121: Utilize daylight whenever possible in lieu of artificial light $400 - $400
8,550
kWh
- -
08 2.7135: Install occupancy sensors $350 $170 $350
7,350
kWh
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $300 $283 $270
5,641
kWh
$30
-
kW-mo/yr
-
10 2.7122: Disconnect ballasts $140 $270 $100
2,170
kWh
$40
-
kW-mo/yr
-
11 2.2511: Insulate bare equipment $140 $255 $140
3,000
kWh
- -
12 2.6218: Turn off equipment when not in use $100 - $100
2,132
kWh
- -
TOTAL RECOMMENDED $40,560 $20,763 $34,020
718,819
kWh
$5,150
-
kW-mo/yr
$1,390
-
MMBtu
TOTAL IMPLEMENTED $36,000 $18,098 $29,930
631,787
kWh
$4,680
-
kW-mo/yr
$1,390
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs