ITAC Assessment: TA0053
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ITAC Assessment: TA0053
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Assessment Year 2003
Principal Product Metal Products
NAICS 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $1
M
to 5
M
# of Employees 60
Plant Area 100,000
ft2
Annual Production 500
ton
Production Hrs. Annual 4,832
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $76,828 1,356,356
kWh
Electricity Demand $43,892 7,317
kW-mo/yr
Electricity Fees $2,955 -
Natural Gas $69,294 13,989
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $26,573 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.2136: Install / repair insulation on steam lines $8,070 $3,858 - - - $8,070
-
MMBtu
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,660 $1,120 $4,320
78,350
kWh
$1,340
-
kW-mo/yr
- -
03 2.4239: Eliminate or reduce compressed air usage $3,950 - $3,275
59,477
kWh
$675
-
kW-mo/yr
- -
04 2.8121: Apply for tax-free status for energy purchases $3,528 - - - $3,528 -
05 2.2135: Repair and eliminate steam leaks $2,600 $1,820 - - - $2,600
-
MMBtu
06 2.7492: Use proper thickness of insulation on building envelope $1,900 $685 $1,900
34,781
kWh
- - -
07 2.4314: Use synthetic lubricant $455 - $300
5,421
kWh
$155
-
kW-mo/yr
- -
08 2.6218: Turn off equipment when not in use $410 - $410
7,450
kWh
- - -
TOTAL RECOMMENDED $26,573 $7,483 $10,205
185,479
kWh
$2,170
-
kW-mo/yr
$3,528 $10,670
-
MMBtu
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs