Assessment Year | 2003 |
---|---|
Principal Product | Investment Casting |
NAICS | 331512: Steel Investment Foundries |
SIC | 3324: Steel Investment Foundries |
Sales Range | $10 M to 50M |
# of Employees | 200 |
Plant Area |
200,000
ft2
|
Annual Production | 5,500
pieces
|
Production Hrs. Annual | 8,556
hrs
|
Location (State) | Texas |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | |
---|---|---|---|---|
Electricity Usage | $270,562 | 6,131,327 |
kWh
|
$0.044 |
Electricity Demand | $98,813 | 16,774 |
kW-mo/yr
|
$5.89 |
Electricity Fees | $7,293 | - |
|
- |
Natural Gas | $218,729 | 45,123 |
MMBtu
|
$4.85 |
LPG | $20,998 | 3,054 |
MMBtu
|
$6.88 |
TOTAL YEARLY COSTS | - | |||
RECOMMENDED SAVINGS* | $1,533,338 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
IMPLEMENTED SAVINGS* | $74,682 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Administrative Changes Savings |
---|---|---|---|---|---|---|---|---|---|
01 | 3.1191: Change procedures / equipment / operating conditions | $1,410,425 | $467,000 |
$8,820
212,163
kWh
|
$1,605
-
kW-mo/yr
|
- | - | $1,400,000 | |
02 | 2.2425: Use flue gases to heat process or service water | $53,166 | $17,450 | - | - |
$53,166
-
MMBtu
|
- | - | |
03 | 4.112: Replace old machine with new automatic multi-station tool | $48,231 | $30,800 | - | - | - | - | $48,231 | |
04 | 3.4115: Recover and reuse cooling water | $19,775 | $51,000 | - | - | - |
$19,775
-
Tgal
|
- | |
05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,741 | - |
$1,741
41,890
kWh
|
- | - | - | - | |
TOTAL RECOMMENDED | $1,533,338 | $566,250 |
$10,561
254,053
kWh
|
$1,605
-
kW-mo/yr
|
$53,166
-
MMBtu
|
$19,775
-
Tgal
|
$1,448,231 | ||
TOTAL IMPLEMENTED | $74,682 | $68,450 |
$1,741
41,890
kWh
|
- |
$53,166
-
MMBtu
|
$19,775
-
Tgal
|
- |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs