ITAC Assessment: TA0050
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ITAC Assessment: TA0050
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Assessment Year 2003
Principal Product Snack Foods
NAICS 311423: Dried and Dehydrated Food Manufacturing
SIC 2099: Food Preparations, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 100
Plant Area 65,000
ft2
Annual Production 26,000,000
lb
Production Hrs. Annual 6,336
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $128,995 2,924,994
kWh
Electricity Demand $31,482 7,875
kW-mo/yr
Electricity Fees $3,819 -
Natural Gas $709,917 198,204
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $512,771 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $63,789

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings
01 2.4325: Upgrade conveyors $430,950 $202,900 - - - - $430,950
02 2.2443: Re-use or recycle hot or cold process exhaust air $47,100 $5,202 - - $47,100
-
MMBtu
- -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $6,258 $8,100 $6,258
141,926
kWh
- - - -
04 4.131: Modify process to reduce material use/cost $13,150 - - - - - $13,150
05 2.4321: Upgrade obsolete equipment $5,795 $11,200 $5,795
131,407
kWh
- - - -
06 3.1191: Change procedures / equipment / operating conditions $4,492 - - - - $4,492
-
Tgal
-
07 2.4231: Reduce the pressure of compressed air to the minimum required $2,570 - $2,190
49,724
kWh
$380
-
kW-mo/yr
- - -
08 2.6218: Turn off equipment when not in use $1,676 - $1,676
38,000
kWh
- - - -
09 2.7111: Reduce illumination to minimum necessary levels $390 - $390
8,921
kWh
- - - -
10 2.7111: Reduce illumination to minimum necessary levels $390 - $390
8,921
kWh
- - - -
TOTAL RECOMMENDED $512,771 $227,402 $16,699
378,899
kWh
$380
-
kW-mo/yr
$47,100
-
MMBtu
$4,492
-
Tgal
$444,100
TOTAL IMPLEMENTED $63,789 $24,502 $16,309
369,978
kWh
$380
-
kW-mo/yr
$47,100
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs