ITAC Assessment: TA0044
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ITAC Assessment: TA0044
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Assessment Year 2002
Principal Product Corrugated Boxes
NAICS
n/a
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 235,000
ft2
Annual Production 258,000
thousand feet
Production Hrs. Annual 4,048
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $185,587 4,125,660
kWh
Electricity Demand $66,706 9,342
kW-mo/yr
Electricity Fees $11,585 -
Natural Gas $209,952 33,038
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $195,174 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $171,198

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Administrative Changes Savings
01 4.624: Hire additional personnel to reduce changeout time $114,400 - - - - - $114,400
02 3.3122: Use filtration, centrifuging to remove contaminants $23,976 $65,000 - - - $23,976
-
MMBtu
-
03 2.2511: Insulate bare equipment $19,880 $2,455 $19,880
473,345
kWh
- - - -
04 3.1191: Change procedures / equipment / operating conditions $9,715 $72 - - - - $9,715
05 2.7221: Lower temperature during the winter season and vice-versa $6,725 $450 $6,725
160,023
kWh
- - - -
06 2.2135: Repair and eliminate steam leaks $6,650 $270 - - $6,650
-
MMBtu
- -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,596 $144 $4,693
111,733
kWh
$1,903
-
kW-mo/yr
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $3,807 $11,685 $2,565
60,074
kWh
$1,242
-
kW-mo/yr
- - -
09 2.6214: Shut off pilots in standby equipment $3,200 - - - $3,200
-
MMBtu
- -
10 2.2136: Install / repair insulation on steam lines $225 $180 - - $225
-
MMBtu
- -
TOTAL RECOMMENDED $195,174 $80,256 $33,863
805,175
kWh
$3,145
-
kW-mo/yr
$10,075
-
MMBtu
$23,976
-
MMBtu
$124,115
TOTAL IMPLEMENTED $171,198 $15,256 $33,863
805,175
kWh
$3,145
-
kW-mo/yr
$10,075
-
MMBtu
- $124,115
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs