ITAC Assessment: TA0029
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ITAC Assessment: TA0029
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Assessment Year 2002
Principal Product Lock Sets and Bolts
NAICS
n/a
SIC 3429: Hardware, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 418
Plant Area 230,000
ft2
Annual Production 1,000,000,000
pieces
Production Hrs. Annual 6,312
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $754,454 15,197,733
kWh
Electricity Demand $123,671 36,000
kW-mo/yr
Electricity Fees $75,920 -
Natural Gas $656,989 104,962
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $119,415 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $116,290

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7124: Make a practice of turning off lights when not needed $58,202 - $50,700
969,400
kWh
$7,502
-
kW-mo/yr
-
02 2.7111: Reduce illumination to minimum necessary levels $49,028 $7,280 $41,765
798,569
kWh
$7,263
-
kW-mo/yr
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,570 $1,400 $6,450
123,275
kWh
$1,120
-
kW-mo/yr
-
04 2.4239: Eliminate or reduce compressed air usage $2,695 $870 $2,250
48,787
kWh
$445
-
kW-mo/yr
-
05 2.7135: Install occupancy sensors $1,490 $223 $1,490
28,564
kWh
- -
06 2.2514: Cover open tanks $430 $381 - - $430
-
MMBtu
TOTAL RECOMMENDED $119,415 $10,154 $102,655
1,968,595
kWh
$16,330
-
kW-mo/yr
$430
-
MMBtu
TOTAL IMPLEMENTED $116,290 $8,903 $100,405
1,919,808
kWh
$15,885
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs