ITAC Assessment: TA0005
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ITAC Assessment: TA0005
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Assessment Year 2001
Principal Product Chemical Products
NAICS
n/a
SIC 2899: Chemicals and Chemical Preparations, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 80
Plant Area 500,000
ft2
Annual Production 58,000,000
ton
Production Hrs. Annual 8,640
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $346,012 10,380,284
kWh
Electricity Demand $136,838 16,649
kW-mo/yr
Electricity Fees $6,815 -
Natural Gas $1,225,175 309,538
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $255,169 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $163,070

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (haz) Savings Personnel Changes Savings Water Consumption Savings
01 3.1161: Eliminate/reduce an operation $69,313 - - - - $10,345
-
MMBtu
- $58,968 -
02 2.2121: Increase amount of condensate returned $55,066 $8,241 n/a - - - $36,663
-
MMBtu
- - $18,403
-
Tgal
03 2.2162: Reduce excess steam bleeding $32,800 $156 - - - $32,800
-
MMBtu
- - -
04 2.2135: Repair and eliminate steam leaks $31,880 $1,080 - - - $31,880
-
MMBtu
- - -
05 4.514: Re-arrange equipment layout to reduce handling costs $17,010 - - - - - - $17,010 -
06 2.2162: Reduce excess steam bleeding $14,571 $155 - - - $14,571
-
MMBtu
- - -
07 2.2511: Insulate bare equipment $14,688 $20,194 - - - $14,688
-
MMBtu
- - -
08 2.2191: Substitute hot process fluids for steam $6,882 $820 - - - $5,982
-
MMBtu
- - $900
-
Tgal
09 2.4314: Use synthetic lubricant $3,975 - $2,312
69,200
kWh
$1,663
-
kW-mo/yr
- - - - -
10 3.5217: Reuse / recycle/ sell paper products $3,293 $35 - - - - $3,293
-
lb
- -
11 4.821: Pay bills on time to avoid late fees $1,998 - - - $1,998 - - - -
12 2.2136: Install / repair insulation on steam lines $1,855 $277 - - - $1,855
-
MMBtu
- - -
13 2.2136: Install / repair insulation on steam lines $1,580 $826 - - - $1,580
-
MMBtu
- - -
14 2.2511: Insulate bare equipment $258 $249 - - - $258
-
MMBtu
- - -
TOTAL RECOMMENDED $255,169 $32,033 $2,312
69,200
kWh
$1,663
-
kW-mo/yr
$1,998 $150,622
-
MMBtu
$3,293
-
lb
$75,978 $19,303
-
Tgal
TOTAL IMPLEMENTED $163,070 $23,387 - - $1,998 $80,901
-
MMBtu
$3,293
-
lb
$75,978 $900
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (haz) Savings Personnel Changes Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs