ITAC Assessment: SU0242
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ITAC Assessment: SU0242
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Assessment Year 2006
Principal Product Malleable and cast iron pipe fittings
NAICS 331511: Iron Foundries
SIC 3322: Malleable Iron Foundries
Sales Range $50
M
to 100
M
# of Employees 608
Plant Area 430,000
ft2
Annual Production 26,625
ton
Production Hrs. Annual 5,600
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,335,151 35,425,201
kWh
Electricity Demand $861,944 88,495
kW-mo/yr
Electricity Fees $45,263 -
Natural Gas $2,746,125 385,968
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $208,132 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $49,254

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
01 2.8114: Change rate schedules or other changes in utility service $139,633 - - - - - $139,633
02 2.4231: Reduce the pressure of compressed air to the minimum required $11,294 - $6,589
176,624
kWh
$4,705
-
kW-mo/yr
- - -
03 2.4314: Use synthetic lubricant $7,884 - $4,202
111,412
kWh
$3,682
-
kW-mo/yr
- - -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $6,673 - $4,150
110,488
kWh
$2,523
-
kW-mo/yr
- - -
05 2.2511: Insulate bare equipment $12,811 $4,204 $(-212.0)
(-5,832)
kWh
$(-78.0)
-
kW-mo/yr
$13,101
-
MMBtu
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,265 $524 $914
25,032
kWh
$351
-
kW-mo/yr
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $27,530 $32,632 $16,368
433,264
kWh
$11,162
-
kW-mo/yr
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $849 $1,005 $170
4,660
kWh
$58
-
kW-mo/yr
- $454 $167
09 2.6211: Conserve energy by efficient use of vending machines $126 $632 $126
3,571
kWh
- - - -
10 2.7135: Install occupancy sensors $67 $432 $67
1,623
kWh
- - - -
TOTAL RECOMMENDED $208,132 $39,429 $32,374
860,842
kWh
$22,403
-
kW-mo/yr
$13,101
-
MMBtu
$454 $139,800
TOTAL IMPLEMENTED $49,254 $38,997 $21,516
571,183
kWh
$14,016
-
kW-mo/yr
$13,101
-
MMBtu
$454 $167
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs