ITAC Assessment: SU0222
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ITAC Assessment: SU0222
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Assessment Year 2005
Principal Product Dairy Feed
NAICS 311119: Other Animal Food Manufacturing
SIC 2048: Prepared Feed and Feed Ingredients for Animals and Fowls, Except Dogs and Cats
Sales Range $10
M
to 50
M
# of Employees 47
Plant Area 16,000
ft2
Annual Production 80,000
ton
Production Hrs. Annual 5,096
hrs
Location (State) New York

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $115,681 1,418,250
kWh
Electricity Demand $39,211 4,245
kW-mo/yr
Electricity Fees $52 -
Natural Gas $93,959 11,409
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $41,589 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $36,717

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.4111: Utilize energy-efficient belts and other improved mechanisms $7,489 - $5,614
68,465
kWh
$1,875
-
kW-mo/yr
- -
02 2.4314: Use synthetic lubricant $3,183 - $2,385
29,082
kWh
$798
-
kW-mo/yr
- -
03 2.4231: Reduce the pressure of compressed air to the minimum required $1,352 - $1,066
12,995
kWh
$286
-
kW-mo/yr
- -
04 2.2511: Insulate bare equipment $5,727 $142 - - $5,727
-
MMBtu
-
05 2.1222: Install turbulators $2,357 $246 - - $2,357
-
MMBtu
-
06 2.8226: Increase efficiency of trucks $15,840 $2,350 - - - $15,840
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,578 $264 $1,245
15,186
kWh
$333
-
kW-mo/yr
- -
08 2.4221: Install compressor air intakes in coolest locations $521 $206 $410
4,994
kWh
$111
-
kW-mo/yr
- -
09 2.1232: Keep boiler tubes clean $1,689 $800 - - $1,689
-
MMBtu
-
10 2.7135: Install occupancy sensors $211 $127 $211
2,573
kWh
- - -
11 2.4112: Install soft-start to eliminate nuisance trips $1,287 $895 - - - $1,287
12 2.6211: Conserve energy by efficient use of vending machines $200 $342 $172
2,102
kWh
$28
-
kW-mo/yr
- -
13 2.7142: Utilize higher efficiency lamps and/or ballasts $155 $292 $86
1,051
kWh
$9
-
kW-mo/yr
- $60
TOTAL RECOMMENDED $41,589 $5,664 $11,189
136,448
kWh
$3,440
-
kW-mo/yr
$9,773
-
MMBtu
$17,187
TOTAL IMPLEMENTED $36,717 $4,864 $8,804
107,366
kWh
$2,642
-
kW-mo/yr
$8,084
-
MMBtu
$17,187
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs