ITAC Assessment: SU0160
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ITAC Assessment: SU0160
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Assessment Year 2003
Principal Product Automotive engine blocks and heads
NAICS 331524: Aluminum Foundries (except Die-Casting)
SIC 3400:
Sales Range $100
M
to 500
M
# of Employees 577
Plant Area 862,107
ft2
Annual Production 1,141,283
pieces
Production Hrs. Annual 8,760
hrs
Location (State) New York

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $928,893 107,448,400
kWh
Electricity Demand $1,170,402 185,265
kW-mo/yr
Natural Gas $5,075,568 1,173,722
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,986,551 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,336,834

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings
01 3.3128: Utilize other methods to remove contaminants $446,941 $142,000 $(-187.0)
(-9,360)
kWh
$105,804
-
MMBtu
$389,124
-
lb
$(-47,800.0)
02 2.2437: Recover waste heat from equipment $158,477 $3,600 - $158,477
-
MMBtu
- -
03 2.2437: Recover waste heat from equipment $1,336,834 $875,536 - $1,336,834
-
MMBtu
- -
04 2.2511: Insulate bare equipment $16,605 $34,047 - $16,605
-
MMBtu
- -
05 2.1121: Use insulation in furnaces to facilitate heating / cooling $8,492 $4,200 - $8,492
-
MMBtu
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,587 - $6,587
765,996
kWh
- - -
07 2.2511: Insulate bare equipment $6,473 $6,375 - $6,473
-
MMBtu
- -
08 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air $4,145 $12,781 - $4,145
-
MMBtu
- -
09 2.2511: Insulate bare equipment $1,997 $3,315 - $1,997
-
MMBtu
- -
TOTAL RECOMMENDED $1,986,551 $1,081,854 $6,400
756,636
kWh
$1,638,827
-
MMBtu
$389,124
-
lb
$(-47,800.0)
TOTAL IMPLEMENTED $1,336,834 $875,536 - $1,336,834
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs