ITAC Assessment: SU0158
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ITAC Assessment: SU0158
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Assessment Year 2003
Principal Product sporting fire arms
NAICS 332994: Small Arms, Ordnance, and Ordnance Accessories Manufacturing
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 1,091
Plant Area 1,000,000
ft2
Annual Production 500,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) New York

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,277,792 33,466,882
kWh
Other Energy $857,000 186,881
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $542,774 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $262,657

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Other Energy Savings Other Liquid (non-haz) Savings Other Liquid (haz) Savings
01 2.2113: Repair or replace steam traps $161,780 $4,536 - - $161,780
-
MMBtu
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $152,410 $301,250 $152,410
3,628,800
kWh
- - - -
03 3.4111: Use closed cycle process to minimize waste water production $95,164 $235,000 - - - $95,164
-
gal
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $67,325 $5,200 $67,325
1,602,981
kWh
- - - -
05 2.3212: Optimize plant power factor $24,189 $70,275 - $24,189 - - -
06 2.4314: Use synthetic lubricant $10,573 $1,000 $10,573
251,741
kWh
- - - -
07 2.4231: Reduce the pressure of compressed air to the minimum required $10,432 - $10,432
248,382
kWh
- - - -
08 3.5145: Recover and reuse spent acid baths $7,052 $6,521 - - - - $7,052
-
gal
09 4.452: Eliminate shift $5,056 - $5,056
91,690
kWh
- - - -
10 4.821: Pay bills on time to avoid late fees $4,599 - - $4,599 - - -
11 4.821: Pay bills on time to avoid late fees $2,892 - - $2,892 - - -
12 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,302 $3,256 $1,302
30,775
kWh
- - - -
TOTAL RECOMMENDED $542,774 $627,038 $247,098
5,854,369
kWh
$31,680 $161,780
-
MMBtu
$95,164
-
gal
$7,052
-
gal
TOTAL IMPLEMENTED $262,657 $10,736 $93,386
2,194,794
kWh
$7,491 $161,780
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Other Energy Savings Other Liquid (non-haz) Savings Other Liquid (haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs