| Assessment Year | 2002 |
|---|---|
| Principal Product | Rebar Steel |
| NAICS |
n/a
|
| SIC | 3312: Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills |
| Sales Range | $100 M to 500M |
| # of Employees | 285 |
| Plant Area |
386,590
ft2
|
| Annual Production | 400,000
ton
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | New York |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $7,200,965 | 120,016,084 |
kWh
|
$0.060 |
| Electricity Demand | $3,846,335 | 543,264 |
kW-mo/yr
|
$7.08 |
| Natural Gas | $4,663,245 | 769,657 |
MMBtu
|
$6.06 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $6,057,014 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $820,318 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | By-product Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.8114: Change rate schedules or other changes in utility service | $4,663,245 | $4,336,000 | - | - |
$4,663,245
-
MMBtu
|
- | - | - | |
| 02 | 2.1221: Replace obsolete burners with more efficient ones | $640,000 | $9,000,000 | - | - |
$640,000
-
MMBtu
|
- | - | - | |
| 03 | 2.8211: Consolidate freight shipments and/or deliveries | $522,000 | $4,077,000 | - | - | - | - | $300,000 | $222,000 | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $117,834 | $95,000 |
$77,230
1,544,600
kWh
|
- | - |
$40,604
-
Tgal
|
- | - | |
| 05 | 2.4133: Use most efficient type of electric motors | $55,317 | $203,719 |
$55,317
1,106,340
kWh
|
- | - | - | - | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $33,774 | - |
$33,774
644,491
kWh
|
- | - | - | - | - | |
| 07 | 2.3212: Optimize plant power factor | $17,677 | $84,000 | - | $17,677 | - | - | - | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,012 | $480 |
$5,012
100,240
kWh
|
- | - | - | - | - | |
| 09 | 2.7135: Install occupancy sensors | $2,155 | $1,110 |
$2,155
43,100
kWh
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $6,057,014 | $17,797,309 |
$173,488
3,438,771
kWh
|
$17,677 |
$5,303,245
-
MMBtu
|
$40,604
-
Tgal
|
$300,000 | $222,000 | ||
| TOTAL IMPLEMENTED | $820,318 | $9,300,309 |
$139,714
2,794,280
kWh
|
- |
$640,000
-
MMBtu
|
$40,604
-
Tgal
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | By-product Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs