ITAC Assessment: SU0115
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ITAC Assessment: SU0115
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Assessment Year 2001
Principal Product Plastic automotive parts
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 210
Plant Area 75,047
ft2
Annual Production 22,041,827
pieces
Production Hrs. Annual 5,760
hrs
Location (State) New York

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $426,490 7,022,274
kWh
Electricity Demand $183,914 13,975
kW-mo/yr
Electricity Fees $36,000 -
Natural Gas $125,423 36,939
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $176,310 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $25,915

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
01 2.6218: Turn off equipment when not in use $3,222 - $3,222
107,380
kWh
- - -
02 2.7111: Reduce illumination to minimum necessary levels $1,645 $225 $900
30,188
kWh
$745
-
kW-mo/yr
- -
03 2.4231: Reduce the pressure of compressed air to the minimum required $4,834 - $4,834
161,130
kWh
- - -
04 2.3417: Use waste heat with a closed-cycle gas turbine-generator set to cogenerate electricity and heat $64,282 $500,000 $87,091
2,903,040
kWh
- $(-22,809.0)
-
MMBtu
-
05 2.3414: Burn waste to produce steam to drive a steam turbine generator set and use steam exhaust for heat $81,279 $750,000 - - $81,279
-
MMBtu
-
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $80 - $80
2,685
kWh
- - -
07 2.2136: Install / repair insulation on steam lines $6,188 $8,325 - - $6,188
-
MMBtu
-
08 2.2135: Repair and eliminate steam leaks $14,780 $9,400 - - - $14,780
-
Tgal
TOTAL RECOMMENDED $176,310 $1,267,950 $96,127
3,204,423
kWh
$745
-
kW-mo/yr
$64,658
-
MMBtu
$14,780
-
Tgal
TOTAL IMPLEMENTED $25,915 $17,950 $4,202
140,253
kWh
$745
-
kW-mo/yr
$6,188
-
MMBtu
$14,780
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs