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ITAC Assessment: AM0439
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ITAC Assessment: AM0439
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
Texas A&M, College Station Texas A&M, College Station
Assessment Year 2003
Principal Product Italian Food Products
NAICS 311991: Perishable Prepared Food Manufacturing
SIC 2099: Food Preparations, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 500
Plant Area 130,000
ft2
Annual Production 66,000,000
lb
Production Hrs. Annual 6,096
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $495,793 9,295,180
kWh
Natural Gas $320,940 53,117
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,118,120 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,118,120

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Primary Product Savings
01 4.132: Purchase new equipment to reduce material use / cost $910,000 $435,000 - - - - $910,000 - -
02 4.652: Replace existing equipment with more suitable substitutes $79,200 $1,200 - - - $79,200 - - -
03 3.7214: Reduce or eliminate waste $36,600 $220 - - - - - - $36,600
04 4.652: Replace existing equipment with more suitable substitutes $31,700 $270 - - - $31,700 - - -
05 2.1113: Reduce combustion air flow to optimum $15,600 $500 - $15,600
-
MMBtu
- - - - -
06 3.4111: Use closed cycle process to minimize waste water production $13,200 $7,600 - - $13,200
-
Tgal
- - - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,400 $1,000 $10,400
260,000
kWh
- - - - - -
08 2.2113: Repair or replace steam traps $7,600 $1,120 - $7,600
-
MMBtu
- - - - -
09 2.2511: Insulate bare equipment $4,890 $550 $990
25,000
kWh
$3,900
-
MMBtu
- - - - -
10 2.4231: Reduce the pressure of compressed air to the minimum required $4,500 $980 $4,500
112,000
kWh
- - - - - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $3,290 $1,460 $430
10,700
kWh
- - $1,400 - $1,460 -
12 3.4154: Eliminate leaks in water lines and valves $1,140 $400 - - $1,140
-
Tgal
- - - -
TOTAL RECOMMENDED $1,118,120 $450,300 $16,320
407,700
kWh
$27,100
-
MMBtu
$14,340
-
Tgal
$112,300 $910,000 $1,460 $36,600
TOTAL IMPLEMENTED $1,118,120 $450,300 $16,320
407,700
kWh
$27,100
-
MMBtu
$14,340
-
Tgal
$112,300 $910,000 $1,460 $36,600
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs