ITAC Assessment: SJ0019
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ITAC Assessment: SJ0019
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Assessment Year 2024
Principal Product Cast iron and steel parts
NAICS 331511: Iron Foundries
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $1
M
to 5
M
# of Employees 10
Plant Area 30,000
ft2
Annual Production 624,000
lb
Production Hrs. Annual 2,080
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $73,258 515,830
kWh
Electricity Demand $38,852 8,439
kW-mo/yr
Natural Gas $8,511 477
MMBtu
Fuel Oil #1 $7,123 173
MMBtu
TOTAL YEARLY COSTS $127,744
RECOMMENDED SAVINGS* $94,600 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Fuel Oil #1 Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $246 $305 $207
1,456
kWh
$39
-
kW-mo/yr
- - - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $641 $72 $641
4,512
kWh
- - - - - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $585 - $535
3,764
kWh
$50
-
kW-mo/yr
- - - - -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $11,572 $10,571 $9,750
68,660
kWh
$1,822
-
kW-mo/yr
- - - - -
05 2.7311: Ventilation system to shut off when room is not in use $253 $332 $213
1,499
kWh
$40
-
kW-mo/yr
- - - - -
06 2.6218: Turn off equipment when not in use $4,178 $54 - - $4,178
-
MMBtu
- - - -
07 2.4133: Use most efficient type of electric motors $747 $6,433 $629
4,428
kWh
$118
-
kW-mo/yr
- - - - -
08 3.5221: Recycle casting sand $75,618 $775,000 - - - $7,123
-
MMBtu
$29,900 $(-1,185.0) $39,780
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $760 $1,897 $748
5,267
kWh
$12
-
kW-mo/yr
- - - - -
TOTAL RECOMMENDED $94,600 $794,664 $12,723
89,586
kWh
$2,081
-
kW-mo/yr
$4,178
-
MMBtu
$7,123
-
MMBtu
$29,900 $(-1,185.0) $39,780
TOTAL IMPLEMENTED - - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Fuel Oil #1 Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs