ITAC Assessment: SF0462
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ITAC Assessment: SF0462
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Assessment Year 2015
Principal Product Sway Bars
NAICS 332613: Spring Manufacturing
SIC 3493: Steel Springs, Except Wire
Sales Range $5
M
to 10
M
# of Employees 50
Plant Area 45,000
ft2
Annual Production 1,400
ton
Production Hrs. Annual 2,340
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $83,696 633,433
kWh
Electricity Demand $52,484 3,346
kW-mo/yr
Natural Gas $97,007 14,878
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $27,833 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $16,590

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2135: Repair and eliminate steam leaks $3,033 - $3,033
22,963
kWh
- -
02 2.6218: Turn off equipment when not in use $2,285 - $2,285
17,295
kWh
- -
03 2.3132: Recharge batteries on during off-peak demand periods $1,475 $793 - $1,475
-
kW-mo/yr
-
04 2.1121: Use insulation in furnaces to facilitate heating / cooling $2,104 $1,941 - - $2,104
-
MMBtu
05 2.2414: Use waste heat from hot flue gases to preheat $8,415 $12,500 - - $8,415
-
MMBtu
06 2.1122: Re-size charging openings or add a movable door on equipment $601 $1,000 - - $601
-
MMBtu
07 2.7135: Install occupancy sensors $2,234 $4,284 $1,388
10,509
kWh
$846
-
kW-mo/yr
-
08 2.7142: Utilize higher efficiency lamps and/or ballasts $5,459 $24,914 $3,699
28,001
kWh
$1,760
-
kW-mo/yr
-
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,227 $11,712 $1,384
10,474
kWh
$843
-
kW-mo/yr
-
TOTAL RECOMMENDED $27,833 $57,144 $11,789
89,242
kWh
$4,924
-
kW-mo/yr
$11,120
-
MMBtu
TOTAL IMPLEMENTED $16,590 $31,932 $10,405
78,768
kWh
$4,081
-
kW-mo/yr
$2,104
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs