| Assessment Year | 2015 |
|---|---|
| Principal Product | Dairy Products |
| NAICS | 311514: Dry, Condensed, and Evaporated Dairy Product Manufacturing |
| SIC | 2026: Fluid Milk |
| Sales Range | greater than $500 M |
| # of Employees | 385 |
| Plant Area |
532,000
ft2
|
| Annual Production | 565,000,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | California |
| View Case Study | |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $3,369,461 | 47,652,816 |
kWh
|
$0.071 |
| Electricity Demand | $1,416,794 | 79,727 |
kW-mo/yr
|
$17.77 |
| Natural Gas | $1,972,634 | 282,063 |
MMBtu
|
$6.99 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $674,998 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $356,517 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2113: Repair or replace steam traps | $29,918 | $5,047 | - | - | - |
$29,918
-
MMBtu
|
- | - | - | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $391 | - |
$2,011
27,428
kWh
|
- | - | - | - | $(-1,620.0) | - | - | - | |
| 03 | 2.2621: Modify refrigeration system to operate at a lower pressure | $196,316 | $40,788 |
$196,316
2,677,157
kWh
|
- | - | - | - | - | - | - | - | |
| 04 | 2.4324: Replace hydraulic / pneumatic equipment with electric equipment | $41,206 | $19,989 |
$30,936
421,878
kWh
|
$10,270
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 05 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $23,624 | $15,013 |
$23,624
322,159
kWh
|
- | - | - | - | - | - | - | - | |
| 06 | 2.1243: Use heat from boiler blowdown to preheat boiler feed water | $23,360 | $14,429 | - | - | - |
$23,360
-
MMBtu
|
- | - | - | - | - | |
| 07 | 2.1131: Repair faulty insulation in furnaces, boilers, etc | $3,292 | $1,945 | - | - | - |
$3,292
-
MMBtu
|
- | - | - | - | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $16,977 | $11,607 |
$12,823
174,872
kWh
|
$4,154
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 09 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $7,959 | $6,271 |
$7,959
108,536
kWh
|
- | - | - | - | - | - | - | - | |
| 10 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $5,935 | $5,491 |
$5,935
80,929
kWh
|
- | - | - | - | - | - | - | - | |
| 11 | 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary | $17,754 | $22,786 |
$17,754
242,115
kWh
|
- | - | - | - | - | - | - | - | |
| 12 | 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary | $58,197 | $81,522 |
$43,693
595,834
kWh
|
$14,504
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $14,158 | $24,030 |
$6,545
92,254
kWh
|
$4,545
-
kW-mo/yr
|
- | - | - | - | $672 | $2,396 | - | |
| 14 | 2.1233: Analyze flue gas for proper air/fuel ratio | $42,975 | $82,916 |
$7,989
108,950
kWh
|
- | - |
$34,986
-
MMBtu
|
- | - | - | - | - | |
| 15 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $14,707 | $39,862 |
$14,707
200,554
kWh
|
- | - | - | - | - | - | - | - | |
| 16 | 2.7135: Install occupancy sensors | $6,651 | $23,688 |
$3,879
52,901
kWh
|
$2,772
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 17 | 3.4111: Use closed cycle process to minimize waste water production | $166,472 | $100,519 |
$(-660.0)
(-9,005)
kWh
|
$(-246.0)
-
kW-mo/yr
|
- | - |
$118,452
-
Tgal
|
- | - | - |
$48,926
-
Tgal
|
|
| 18 | 2.3137: Use power during off-peak periods | $5,106 | - | - |
$3,853
-
kW-mo/yr
|
$1,253 | - | - | - | - | - | - | |
| TOTAL RECOMMENDED | $674,998 | $495,903 |
$373,511
5,096,562
kWh
|
$39,852
-
kW-mo/yr
|
$1,253 |
$91,556
-
MMBtu
|
$118,452
-
Tgal
|
$(-1,620.0) | $672 | $2,396 |
$48,926
-
Tgal
|
||
| TOTAL IMPLEMENTED | $356,517 | $333,194 |
$77,332
1,057,576
kWh
|
$18,803
-
kW-mo/yr
|
- |
$91,556
-
MMBtu
|
$118,452
-
Tgal
|
$(-1,620.0) | $672 | $2,396 |
$48,926
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs