| Assessment Year | 2004 |
|---|---|
| Principal Product | Formaldehyde, Resins, Wax Emulsion |
| NAICS | 325211: Plastics Material and Resin Manufacturing |
| SIC | 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers |
| Sales Range | $10 M to 50M |
| # of Employees | 23 |
| Plant Area |
1,000,000
ft2
|
| Annual Production | 260,000,000
lb
|
| Production Hrs. Annual | 8,736
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $447,719 | 8,043,030 |
kWh
|
$0.056 |
| Electricity Demand | $98,572 | 12,317 |
kW-mo/yr
|
$8.00 |
| Natural Gas | $281,741 | 42,495 |
MMBtu
|
$6.63 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $171,252 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $39,435 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4131: Size electric motors for peak operating efficiency | $46,318 | $4,640 |
$39,439
508,435
kWh
|
$6,879
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.2442: Preheat combustion air with waste heat | $10,601 | $3,625 | - | - |
$10,601
-
MMBtu
|
- | - | |
| 03 | 2.4131: Size electric motors for peak operating efficiency | $6,202 | $2,331 |
$5,274
68,002
kWh
|
$928
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $19,933 | $12,763 |
$15,501
199,828
kWh
|
$4,432
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.2511: Insulate bare equipment | $5,065 | $3,065 | - | - |
$5,065
-
MMBtu
|
- | - | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $12,841 | $8,312 |
$11,000
141,800
kWh
|
$1,841
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.2441: Preheat boiler makeup water with waste process heat | $39,674 | $43,664 | - | - |
$39,674
-
MMBtu
|
- | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,661 | $1,900 |
$1,406
18,117
kWh
|
$255
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.7135: Install occupancy sensors | $554 | $1,152 |
$325
4,192
kWh
|
$229
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.2414: Use waste heat from hot flue gases to preheat | $15,103 | $50,000 | - | - |
$15,103
-
MMBtu
|
- | - | |
| 11 | 3.4154: Eliminate leaks in water lines and valves | $13,300 | $3,000 | - | - | - |
$1,289
-
Tgal
|
$12,011
-
Tgal
|
|
| TOTAL RECOMMENDED | $171,252 | $134,452 |
$72,945
940,374
kWh
|
$14,564
-
kW-mo/yr
|
$70,443
-
MMBtu
|
$1,289
-
Tgal
|
$12,011
-
Tgal
|
||
| TOTAL IMPLEMENTED | $39,435 | $18,094 |
$20,775
267,830
kWh
|
$5,360
-
kW-mo/yr
|
- |
$1,289
-
Tgal
|
$12,011
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs