ITAC Assessment: SF0277
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ITAC Assessment: SF0277
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Assessment Year 2004
Principal Product Technical Ceramics
NAICS 327110: Pottery, Ceramics, and Plumbing Fixture Manufacturing
SIC 3264: Porcelain Electrical Supplies
Sales Range $10
M
to 50
M
# of Employees 139
Plant Area 270,000
ft2
Annual Production 0
pieces
Production Hrs. Annual 8,736
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $925,820 9,192,745
kWh
Electricity Demand $221,776 20,806
kW-mo/yr
Natural Gas $441,725 60,324
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $155,939 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $61,775

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings
01 2.6212: Turn off equipment during breaks, reduce operating time $38,710 - $38,710
384,412
kWh
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,221 - $9,221
91,562
kWh
- - -
03 2.6218: Turn off equipment when not in use $2,460 $720 $2,460
24,436
kWh
- - -
04 2.6218: Turn off equipment when not in use $954 $240 $954
9,472
kWh
- - -
05 2.6218: Turn off equipment when not in use $784 $240 $784
7,792
kWh
- - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $16,226 $5,882 $14,168
140,698
kWh
$2,058
-
kW-mo/yr
- -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $13,431 $16,011 $13,431
133,378
kWh
- - -
08 2.4133: Use most efficient type of electric motors $10,600 $13,520 $8,470
84,115
kWh
$2,130
-
kW-mo/yr
- -
09 2.7135: Install occupancy sensors $1,907 $3,072 $1,454
14,439
kWh
$453
-
kW-mo/yr
- -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $21,365 $41,948 $15,680
155,709
kWh
$5,685
-
kW-mo/yr
- -
11 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $10,871 $29,053 $9,869
98,001
kWh
$1,002
-
kW-mo/yr
- -
12 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $7,600 $32,344 $5,401
53,633
kWh
$2,199
-
kW-mo/yr
- -
13 3.6193: Install equipment (eg compactor) to reduce disposal costs $5,568 $18,000 - - $5,568
-
lb
-
14 4.211: Consider use / purchase of bulk materials where possible $7,239 - - - - $7,239
15 4.632: Change operating conditions $5,549 - - $3,184
-
kW-mo/yr
- $2,365
16 2.3212: Optimize plant power factor $3,454 $5,667 $3,454
-
kWh
- - -
TOTAL RECOMMENDED $155,939 $166,697 $124,056
1,197,647
kWh
$16,711
-
kW-mo/yr
$5,568
-
lb
$9,604
TOTAL IMPLEMENTED $61,775 $14,480 $59,645
592,317
kWh
$2,130
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs