ITAC Assessment: SF0272
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ITAC Assessment: SF0272
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Assessment Year 2003
Principal Product Fabricated Metal Product Manufacturing
NAICS 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3429: Hardware, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 128,000
ft2
Annual Production 150,000
pieces
Production Hrs. Annual 5,460
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $101,464 750,000
kWh
Electricity Demand $15,005 3,939
kW-mo/yr
Natural Gas $42,593 6,170
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $38,127 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,747

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,205 - $9,205
68,066
kWh
- -
02 2.6218: Turn off equipment when not in use $542 - $542
4,006
kWh
- -
03 2.6231: Utilize controls to operate equipment only when needed $1,425 $190 $1,245
9,208
kWh
$180
-
kW-mo/yr
-
04 2.7134: Use photocell controls $4,362 $2,280 $3,748
27,707
kWh
$614
-
kW-mo/yr
-
05 2.2437: Recover waste heat from equipment $20,993 $20,000 - - $20,993
-
MMBtu
06 2.1121: Use insulation in furnaces to facilitate heating / cooling $1,079 $812 - - $1,079
-
MMBtu
07 2.7142: Utilize higher efficiency lamps and/or ballasts $521 $1,231 $456
3,369
kWh
$65
-
kW-mo/yr
-
TOTAL RECOMMENDED $38,127 $24,513 $15,196
112,356
kWh
$859
-
kW-mo/yr
$22,072
-
MMBtu
TOTAL IMPLEMENTED $9,747 - $9,747
72,072
kWh
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs