ITAC Assessment: SF0271
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ITAC Assessment: SF0271
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Assessment Year 2003
Principal Product Asphalt Roofing Shingles
NAICS 324122: Asphalt Shingle and Coating Materials Manufacturing
SIC 2952: Asphalt Felts and Coatings
Sales Range $10
M
to 50
M
# of Employees 79
Plant Area 267,800
ft2
Annual Production 0
units
Production Hrs. Annual 6,960
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $568,833 4,467,600
kWh
Electricity Demand $106,196 9,684
kW-mo/yr
Natural Gas $460,999 112,442
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $256,127 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $92,387

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Primary Raw Material Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,393 $420 $7,393
71,642
kWh
- - - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $1,964 $567 $1,964
19,035
kWh
- - - -
03 2.7134: Use photocell controls $2,225 $2,760 $1,381
13,380
kWh
$844
-
kW-mo/yr
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $23,846 $38,640 $20,152
195,270
kWh
$3,694
-
kW-mo/yr
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $5,167 $8,360 $4,367
42,317
kWh
$800
-
kW-mo/yr
- - -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $8,193 $15,000 $6,580
63,761
kWh
$1,613
-
kW-mo/yr
- - -
07 2.2414: Use waste heat from hot flue gases to preheat $142,307 $525,000 - - $142,307
-
MMBtu
- -
08 3.6192: Use a less expensive method of waste removal $56,959 $350 - - - $56,959 -
09 4.131: Modify process to reduce material use/cost $8,073 $20,578 - - - - $8,073
TOTAL RECOMMENDED $256,127 $611,675 $41,837
405,405
kWh
$6,951
-
kW-mo/yr
$142,307
-
MMBtu
$56,959 $8,073
TOTAL IMPLEMENTED $92,387 $42,737 $30,890
299,327
kWh
$4,538
-
kW-mo/yr
- $56,959 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs