ITAC Assessment: SF0259
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ITAC Assessment: SF0259
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Assessment Year 2003
Principal Product Water Valves
NAICS 221310: Water Supply and Irrigation Systems
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 60,000
ft2
Annual Production 14,000,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $758,286 7,061,881
kWh
Electricity Demand $208,755 16,890
kW-mo/yr
Natural Gas $4,911 669
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $324,993 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $189,068

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings
01 2.2135: Repair and eliminate steam leaks $4,760 $300 $3,833
35,921
kWh
$927
-
kW-mo/yr
- - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $731 $100 $590
5,467
kWh
$141
-
kW-mo/yr
- - -
03 2.2511: Insulate bare equipment $14,715 $5,241 $11,969
112,706
kWh
$2,746
-
kW-mo/yr
- - -
04 2.4133: Use most efficient type of electric motors $7,493 $8,340 $7,493
70,599
kWh
- - - -
05 2.2314: Replace heat treating oven with more efficient unit $4,415 $3,108 $2,892
27,000
kWh
$678
-
kW-mo/yr
- $845
-
MMBtu
-
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $13,834 $23,076 $11,253
105,958
kWh
$2,581
-
kW-mo/yr
- - -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $173,236 $360,625 $140,850
1,323,124
kWh
$32,386
-
kW-mo/yr
- - -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,606 $9,060 $3,472
33,070
kWh
$1,134
-
kW-mo/yr
- - -
09 2.7132: Install timers on light switches in little used areas $850 $2,280 $695
6,264
kWh
$155
-
kW-mo/yr
- - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $5,735 $23,266 $4,569
42,984
kWh
$1,166
-
kW-mo/yr
- - -
11 3.6193: Install equipment (eg compactor) to reduce disposal costs $7,000 $16,250 - - - - $7,000
-
lb
12 2.3212: Optimize plant power factor $5,154 $11,258 - - $5,154 - -
13 2.8114: Change rate schedules or other changes in utility service $82,464 $264,000 - - $82,464 - -
TOTAL RECOMMENDED $324,993 $726,904 $187,616
1,763,093
kWh
$41,914
-
kW-mo/yr
$87,618 $845
-
MMBtu
$7,000
-
lb
TOTAL IMPLEMENTED $189,068 $393,351 $153,314
1,440,566
kWh
$35,754
-
kW-mo/yr
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs