ITAC Assessment: SF0251
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ITAC Assessment: SF0251
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Assessment Year 2002
Principal Product Corrugated Boxes
NAICS 322211: Corrugated and Solid Fiber Box Manufacturing
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $50
M
to 100
M
# of Employees 160
Plant Area 138,300
ft2
Annual Production 0
units
Production Hrs. Annual 6,288
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $493,471 5,287,758
kWh
Electricity Demand $80,679 11,777
kW-mo/yr
Natural Gas $441,712 81,621
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $299,872 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $184,270

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings
01 2.2113: Repair or replace steam traps $159,621 - - - $156,961
-
MMBtu
$2,660
-
Tgal
-
02 2.2135: Repair and eliminate steam leaks $7,020 $516 - - $7,020
-
MMBtu
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,169 $300 $2,169
23,248
kWh
- - - -
04 2.6218: Turn off equipment when not in use $47,480 $4,000 $41,645
446,360
kWh
$5,835
-
kW-mo/yr
- - -
05 2.4322: Use or replace with energy efficient substitutes $3,928 $1,070 $3,514
37,667
kWh
$414
-
kW-mo/yr
- - -
06 2.2511: Insulate bare equipment $8,716 $4,674 - - $8,716
-
MMBtu
- -
07 2.2437: Recover waste heat from equipment $28,747 $21,620 - - $28,747
-
MMBtu
- -
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $6,353 $4,823 $5,572
59,717
kWh
$781
-
kW-mo/yr
- - -
09 2.2122: Install / repair insulation on condensate lines $1,536 $1,360 - - $1,536
-
MMBtu
- -
10 2.4133: Use most efficient type of electric motors $3,779 $3,324 $3,365
31,631
kWh
$414
-
kW-mo/yr
- - -
11 2.4131: Size electric motors for peak operating efficiency $1,185 $1,396 $948
10,162
kWh
$237
-
kW-mo/yr
- - -
12 2.7142: Utilize higher efficiency lamps and/or ballasts $17,126 $23,426 $15,001
160,781
kWh
$2,125
-
kW-mo/yr
- - -
13 2.7135: Install occupancy sensors $3,867 $6,240 $3,402
36,463
kWh
$465
-
kW-mo/yr
- - -
14 2.1311: Replace electrically-operated equipment with fossil fuel equipment $3,017 $7,864 $2,649
37,728
kWh
$368
-
kW-mo/yr
- - -
15 3.6192: Use a less expensive method of waste removal $5,328 $870 - - - - $5,328
-
lb
TOTAL RECOMMENDED $299,872 $81,483 $78,265
843,757
kWh
$10,639
-
kW-mo/yr
$202,980
-
MMBtu
$2,660
-
Tgal
$5,328
-
lb
TOTAL IMPLEMENTED $184,270 $9,833 $11,106
114,596
kWh
$1,195
-
kW-mo/yr
$163,981
-
MMBtu
$2,660
-
Tgal
$5,328
-
lb
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs