ITAC Assessment: SF0249
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ITAC Assessment: SF0249
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Assessment Year 2002
Principal Product Plastic Containers
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 90
Plant Area 137,500
ft2
Annual Production 90,000,000
pieces
Production Hrs. Annual 8,496
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $683,095 7,866,300
kWh
Electricity Demand $154,209 13,926
kW-mo/yr
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $251,681 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $59,274

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,508 - $3,508
41,042
kWh
- - - -
02 2.4224: Upgrade controls on compressors $9,751 - $9,751
95,376
kWh
- - - -
03 4.111: Add equipment/ operators to reduce production bottleneck $11,151 $1,893 $11,151
109,027
kWh
- - - -
04 2.4133: Use most efficient type of electric motors $595 $366 $595
5,820
kWh
- - - -
05 2.7134: Use photocell controls $5,440 $3,960 $5,440
24,537
kWh
- - - -
06 2.2314: Replace heat treating oven with more efficient unit $50,830 $54,425 $55,182
637,200
kWh
$11,956
-
kW-mo/yr
- $(-16,308.0)
-
MMBtu
-
07 2.7132: Install timers on light switches in little used areas $6,090 $7,975 $6,090
70,327
kWh
- - - -
08 2.7132: Install timers on light switches in little used areas $365 $750 $365
3,568
kWh
- - - -
09 2.5123: Reduce fluid flow rates $3,021 $7,646 $3,021
29,545
kWh
- - - -
10 2.2511: Insulate bare equipment $3,436 $9,800 $3,436
39,671
kWh
- - - -
11 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $38,555 $166,322 $38,555
379,136
kWh
- - - -
12 4.111: Add equipment/ operators to reduce production bottleneck $38,019 $150 - - - - $38,019
-
lb
13 3.5315: Lease / purchase baler; sell cardboard to recycler $4,560 $9,550 - - - - $4,560
-
lb
14 2.8114: Change rate schedules or other changes in utility service $76,360 $160,000 - - $76,360 - -
TOTAL RECOMMENDED $251,681 $422,837 $137,094
1,435,249
kWh
$11,956
-
kW-mo/yr
$76,360 $(-16,308.0)
-
MMBtu
$42,579
-
lb
TOTAL IMPLEMENTED $59,274 $19,500 $16,695
176,089
kWh
- - - $42,579
-
lb
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs