ITAC Assessment: SF0242
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ITAC Assessment: SF0242
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Assessment Year 2002
Principal Product Toyota Auto Parts
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $1
M
to 5
M
# of Employees 100
Plant Area 50,000
ft2
Annual Production 5,900,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $307,031 2,320,897
kWh
Electricity Demand $43,486 9,075
kW-mo/yr
Natural Gas $21,906 3,757
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $28,955 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $5,336

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,642 $300 $1,218
9,211
kWh
$424
-
kW-mo/yr
- -
02 2.4133: Use most efficient type of electric motors $1,176 $572 $1,084
14,726
kWh
$92
-
kW-mo/yr
- -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,518 $1,217 $2,329
17,633
kWh
$189
-
kW-mo/yr
- -
04 2.2437: Recover waste heat from equipment $4,397 $3,036 $3,973
26,874
kWh
$424
-
kW-mo/yr
- -
05 2.4234: Cool compressor air intake with heat exchanger $553 $1,000 $441
3,337
kWh
$112
-
kW-mo/yr
- -
06 2.2136: Install / repair insulation on steam lines $2,020 $3,067 - - $2,020
-
MMBtu
-
07 2.7134: Use photocell controls $433 $1,200 $399
3,020
kWh
$34
-
kW-mo/yr
- -
08 3.6193: Install equipment (eg compactor) to reduce disposal costs $16,216 $16,216 - - - $16,216
-
lb
TOTAL RECOMMENDED $28,955 $26,608 $9,444
74,801
kWh
$1,275
-
kW-mo/yr
$2,020
-
MMBtu
$16,216
-
lb
TOTAL IMPLEMENTED $5,336 $2,089 $4,631
41,570
kWh
$705
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs