| Assessment Year | 1998 |
|---|---|
| Principal Product | Automobile Seats and Headliners |
| NAICS |
n/a
|
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $50 M to 100M |
| # of Employees | 225 |
| Plant Area |
120,000
ft2
|
| Annual Production | 365,000
pieces
|
| Production Hrs. Annual | 8,568
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $390,828 | 6,296,307 |
kWh
|
$0.062 |
| Electricity Demand | $202,630 | 12,525 |
kW-mo/yr
|
$16.18 |
| Natural Gas | $4,941 | 764 |
MMBtu
|
$6.47 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $579,517 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $355,574 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,317 | - |
$2,011
18,757
kWh
|
$306
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.6218: Turn off equipment when not in use | $182 | - |
$182
3,224
kWh
|
- | - | - | - | |
| 03 | 2.6218: Turn off equipment when not in use | $1,895 | $506 |
$1,895
33,411
kWh
|
- | - | - | - | |
| 04 | 2.1224: Replace boiler | $22,352 | $9,600 |
$20,389
359,906
kWh
|
$10,322
-
kW-mo/yr
|
$(-8,359.0)
-
MMBtu
|
- | - | |
| 05 | 2.1224: Replace boiler | $1,885 | $1,227 |
$2,227
39,273
kWh
|
$691
-
kW-mo/yr
|
$(-1,033.0)
-
MMBtu
|
- | - | |
| 06 | 2.4133: Use most efficient type of electric motors | $1,855 | $1,430 |
$1,230
19,930
kWh
|
$625
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.2122: Install / repair insulation on condensate lines | $646 | $671 |
$646
11,430
kWh
|
- | - | - | - | |
| 08 | 2.4237: Substitute compressed air cooling with water or air cooling | $327 | $370 |
$197
5,862
kWh
|
$130
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.1223: Install smaller boiler (increase high fire duty cycle) | $21,444 | $24,400 |
$18,372
324,150
kWh
|
$11,489
-
kW-mo/yr
|
$(-8,417.0)
-
MMBtu
|
- | - | |
| 10 | 2.7135: Install occupancy sensors | $823 | $2,240 |
$478
8,499
kWh
|
$345
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $9,352 | $26,690 |
$6,818
120,457
kWh
|
$2,534
-
kW-mo/yr
|
- | - | - | |
| 12 | 3.5248: Separate and recycle scrap metal to foundry or for sale | $24,633 | $150 | - | - | - |
$24,633
-
lb
|
- | |
| 13 | 3.5313: Increase amount of waste recovered for resale | $36,406 | $150 | - | - | - |
$36,406
-
lb
|
- | |
| 14 | 3.5316: Contract a wood pallet recycling company | $6,916 | $150 | - | - | - |
$6,916
-
lb
|
- | |
| 15 | 3.5313: Increase amount of waste recovered for resale | $3,448 | - | - | - | - |
$3,448
-
lb
|
- | |
| 16 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $25,974 | $8,150 | - | - | - |
$25,974
-
lb
|
- | |
| 17 | 4.212: Adopt in-house material generation | $80,062 | $65,500 | - | - | - | - | $80,062 | |
| 18 | 4.111: Add equipment/ operators to reduce production bottleneck | $339,000 | $150,000 | - | - | - | - | $339,000 | |
| TOTAL RECOMMENDED | $579,517 | $291,234 |
$54,445
944,899
kWh
|
$26,442
-
kW-mo/yr
|
$(-17,809.0)
-
MMBtu
|
$97,377
-
lb
|
$419,062 | ||
| TOTAL IMPLEMENTED | $355,574 | $179,667 |
$12,979
213,071
kWh
|
$3,595
-
kW-mo/yr
|
- | - | $339,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs