ITAC Assessment: SF0107
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ITAC Assessment: SF0107
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Assessment Year 1997
Principal Product Injection Molding Parts
NAICS
n/a
SIC 3085: Plastics Bottles
Sales Range $10
M
to 50
M
# of Employees 120
Plant Area 100,000
ft2
Annual Production 5,000,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $131,382 1,474,795
kWh
Electricity Demand $21,249 5,124
kW-mo/yr
Natural Gas $5,239 734
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $27,047 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $16,019

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings
01 2.4133: Use most efficient type of electric motors $119 $11,984 $23
7,327
kWh
$96
-
kW-mo/yr
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $6,990 $16,568 $5,521
61,841
kWh
$1,469
-
kW-mo/yr
- -
03 2.7135: Install occupancy sensors $435 $360 $343
3,810
kWh
$92
-
kW-mo/yr
- -
04 2.7133: Use separate switches on perimeter lighting which may be turned off when natural light is available $1,601 $7,400 $1,262
14,068
kWh
$339
-
kW-mo/yr
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,713 - $2,490
27,843
kWh
$223
-
kW-mo/yr
- -
06 2.4239: Eliminate or reduce compressed air usage $1,365 $3,180 $905
10,258
kWh
$460
-
kW-mo/yr
- -
07 2.6218: Turn off equipment when not in use $3,395 - $3,116
34,877
kWh
$279
-
kW-mo/yr
- -
08 2.2511: Insulate bare equipment $766 $2,301 $766
8,499
kWh
- - -
09 3.1121: Use more efficient adhesive applicators $7,120 $5,285 - - $4,680
-
lb
$2,440
10 4.122: Develop standard procedures to improve internal yields $2,543 $1,200 - - - $2,543
TOTAL RECOMMENDED $27,047 $48,278 $14,426
168,523
kWh
$2,958
-
kW-mo/yr
$4,680
-
lb
$4,983
TOTAL IMPLEMENTED $16,019 $38,613 $13,521
158,265
kWh
$2,498
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs