ITAC Assessment: SF0086
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ITAC Assessment: SF0086
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Assessment Year 1996
Principal Product Iron Castings
NAICS
n/a
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 90,000
ft2
Annual Production 40,000
ton
Production Hrs. Annual 4,200
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $817,975 16,189,039
kWh
Electricity Demand $259,320 38,388
kW-mo/yr
Natural Gas $126,229 116,180
MMBtu
Other Energy $1,483,034 175,702
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $91,308 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $46,046

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4133: Use most efficient type of electric motors $4,034 $4,746 $3,226
63,892
kWh
$808
-
kW-mo/yr
-
02 2.7135: Install occupancy sensors $1,906 $400 $1,205
23,740
kWh
$701
-
kW-mo/yr
-
03 2.2414: Use waste heat from hot flue gases to preheat $37,610 $85,150 - - $37,610
-
MMBtu
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $6,708 $2,145 $4,854
95,838
kWh
$1,854
-
kW-mo/yr
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,012 - $1,630
27,843
kWh
$382
-
kW-mo/yr
-
06 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $1,865 $6,500 $1,356
26,964
kWh
$509
-
kW-mo/yr
-
07 2.2414: Use waste heat from hot flue gases to preheat $5,746 $12,550 - - $5,746
-
MMBtu
08 2.2515: Use optimum thickness insulation $26,973 $3,335 $19,191
379,543
kWh
$7,782
-
kW-mo/yr
-
09 2.2511: Insulate bare equipment $4,454 $3,975 - - $4,454
-
MMBtu
TOTAL RECOMMENDED $91,308 $118,801 $31,462
617,820
kWh
$12,036
-
kW-mo/yr
$47,810
-
MMBtu
TOTAL IMPLEMENTED $46,046 $20,701 $30,257
594,080
kWh
$11,335
-
kW-mo/yr
$4,454
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs