ITAC Assessment: SD0638
ITAC logo
ITAC Assessment: SD0638
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2023
Principal Product Silicon Rubber Medical Components
NAICS 339112: Surgical and Medical Instrument Manufacturing
SIC 3841: Surgical and Medical Instruments and Apparatus
Sales Range $10
M
to 50
M
# of Employees 119
Plant Area 39,150
ft2
Annual Production 302,000,000
units
Production Hrs. Annual 6,120
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $367,406 2,469,737
kWh
Electricity Demand $277,227 4,655
kW-mo/yr
Electricity Fees $6,486 -
TOTAL YEARLY COSTS $651,119
RECOMMENDED SAVINGS* $466,267 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $105,397

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $24,975 $46,984 $13,220
88,842
kWh
$11,755
-
kW-mo/yr
-
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,403 $3,320 $1,552
10,428
kWh
$852
-
kW-mo/yr
-
03 2.1135: Repair furnaces and oven doors so that they seal efficiently $161 $250 $48
322
kWh
$113
-
kW-mo/yr
-
04 2.4133: Use most efficient type of electric motors $59,928 $104,792 $33,250
223,457
kWh
$26,678
-
kW-mo/yr
-
05 2.2511: Insulate bare equipment $816 $799 $435
2,919
kWh
$381
-
kW-mo/yr
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $2,358 $4,547 $1,079
7,245
kWh
$1,258
-
kW-mo/yr
$21
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $740 $500 $475
3,183
kWh
$265
-
kW-mo/yr
-
08 2.9114: Use solar heat to make electricty $208,310 $270,000 $79,682
535,500
kWh
$128,628
-
kW-mo/yr
-
09 2.3141: Use battery storage for demand control $47,916 - $(-7,941.5)
(-53,370)
kWh
$55,858
-
kW-mo/yr
-
10 2.4223: Install direct acting units in place of compressed air pressure system in safety system $4,339 $5,400 $4,339
29,159
kWh
- -
11 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,174 $306 $6,174
41,490
kWh
- -
12 2.6218: Turn off equipment when not in use $5,093 - $5,093
34,230
kWh
- -
13 2.7233: Use properly designed and sized hvac equipment $98,322 $418,100 $59,448
399,514
kWh
$38,874
-
kW-mo/yr
-
14 2.7228: Avoid introducing hot, humid, or dirty air into hvac system $4,732 $1,488 $2,648
17,798
kWh
$2,084
-
kW-mo/yr
-
TOTAL RECOMMENDED $466,267 $856,486 $199,501
1,340,717
kWh
$266,745
-
kW-mo/yr
$21
TOTAL IMPLEMENTED $105,397 $419,156 $66,145
444,509
kWh
$39,252
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs