ITAC Assessment: SD0635
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ITAC Assessment: SD0635
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Assessment Year 2023
Principal Product Heat Treated Aluminum Alloys
NAICS 332811: Metal Heat Treating
SIC 3398: Metal Heat Treating
Sales Range $5
M
to 10
M
# of Employees 53
Plant Area 38,000
ft2
Annual Production 200,000
units
Production Hrs. Annual 6,732
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $47,525 1,166,425
kWh
Electricity Demand $71,563 2,673
kW-mo/yr
Electricity Fees $25,983 -
Natural Gas $124,576 22,225
MMBtu
TOTAL YEARLY COSTS $269,647
RECOMMENDED SAVINGS* $187,547 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $118,921

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.9114: Use solar heat to make electricty $77,202 $252,463 $14,239
349,860
kWh
$62,963
-
kW-mo/yr
- -
02 2.3141: Use battery storage for demand control $57,958 - $(-1,793.0)
(-44,051)
kWh
$59,751
-
kW-mo/yr
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,458 $1,000 $307
7,544
kWh
$1,151
-
kW-mo/yr
- -
04 2.2414: Use waste heat from hot flue gases to preheat $22,128 $51,000 - - $22,128
-
MMBtu
-
05 2.1311: Replace electrically-operated equipment with fossil fuel equipment $10,668 $37,853 $6,983
171,579
kWh
$7,791
-
kW-mo/yr
$(-4,106.0)
-
MMBtu
-
06 2.1133: Adjust burners for efficient operation $10,368 - - - $10,368
-
MMBtu
-
07 2.7142: Utilize higher efficiency lamps and/or ballasts $541 $1,832 $261
6,420
kWh
$255
-
kW-mo/yr
- $25
08 2.2135: Repair and eliminate steam leaks $5,330 $3,125 - - $5,330
-
MMBtu
-
09 2.2622: Replace existing chiller with high efficiency model $1,894 $3,900 $893
21,951
kWh
$1,001
-
kW-mo/yr
- -
TOTAL RECOMMENDED $187,547 $351,173 $20,890
513,303
kWh
$132,912
-
kW-mo/yr
$33,720
-
MMBtu
$25
TOTAL IMPLEMENTED $118,921 $313,320 $15,700
385,775
kWh
$65,370
-
kW-mo/yr
$37,826
-
MMBtu
$25
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs