ITAC Assessment: SD0525
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ITAC Assessment: SD0525
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Assessment Year 2016
Principal Product Metal Heat Treating
NAICS 332811: Metal Heat Treating
SIC 3398: Metal Heat Treating
Sales Range $10
M
to 50
M
# of Employees 44
Plant Area 36,000
ft2
Annual Production 6,660
pieces
Production Hrs. Annual 6,120
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $109,742 1,239,449
kWh
Electricity Demand $89,781 3,740
kW-mo/yr
Electricity Fees $7,325 -
Natural Gas $113,008 73,688
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $38,349 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $11,264 $750 - $11,264
-
kW-mo/yr
- -
02 2.2414: Use waste heat from hot flue gases to preheat $10,754 $16,450 - - $10,754
-
MMBtu
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $3,617 $7,417 $2,212
24,997
kWh
$1,340
-
kW-mo/yr
- $65
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,051 $2,510 $2,004
22,630
kWh
$1,047
-
kW-mo/yr
- -
05 2.7425: Clean or color roof to reduce solar load $2,666 $7,316 $2,087
23,578
kWh
$579
-
kW-mo/yr
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,406 $1,200 $1,570
17,736
kWh
$836
-
kW-mo/yr
- -
07 2.4231: Reduce the pressure of compressed air to the minimum required $1,715 $200 $1,715
19,376
kWh
- - -
08 2.2511: Insulate bare equipment $1,494 $527 - - $1,494
-
MMBtu
-
09 2.7134: Use photocell controls $847 $1,480 $847
9,573
kWh
- - -
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $535 $144 $321
3,632
kWh
$214
-
kW-mo/yr
- -
TOTAL RECOMMENDED $38,349 $37,994 $10,756
121,522
kWh
$15,280
-
kW-mo/yr
$12,248
-
MMBtu
$65
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs