ITAC Assessment: SD0521
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ITAC Assessment: SD0521
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Assessment Year 2016
Principal Product Injection Molded Plastics
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 120
Plant Area 45,000
ft2
Annual Production 80,001
units
Production Hrs. Annual 7,350
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $129,611 1,482,967
kWh
Electricity Demand $122,750 4,855
kW-mo/yr
Electricity Fees $6,638 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $114,694 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings One-time Revenue or Avoided Cost Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $63,923 $80,120 $40,133
459,193
kWh
$33,582
-
kW-mo/yr
$(-9,792.0)
-
MMBtu
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $16,324 $35,903 $6,793
77,713
kWh
$3,248
-
kW-mo/yr
- - $6,283
03 3.5311: Recover and reuse waste material $11,486 $5,500 $(-34.0)
(-381)
kWh
- - $11,520 -
04 2.7135: Install occupancy sensors $8,590 $4,950 $8,590
98,285
kWh
- - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,749 $1,000 $3,171
36,280
kWh
$1,578
-
kW-mo/yr
- - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $2,938 $800 $2,938
33,619
kWh
- - - -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,421 $3,450 $1,863
21,327
kWh
$558
-
kW-mo/yr
- - -
08 2.4239: Eliminate or reduce compressed air usage $2,279 $1,300 $643
7,352
kWh
$1,636
-
kW-mo/yr
- - -
09 2.7145: Install skylights $1,418 $3,648 $1,016
11,629
kWh
$402
-
kW-mo/yr
- - -
10 2.2511: Insulate bare equipment $566 $203 $566
6,475
kWh
- - - -
TOTAL RECOMMENDED $114,694 $136,874 $65,679
751,492
kWh
$41,004
-
kW-mo/yr
$(-9,792.0)
-
MMBtu
$11,520 $6,283
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs