ITAC Assessment: SD0485
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ITAC Assessment: SD0485
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Assessment Year 2014
Principal Product composite layup tooling
NAICS 333514: Special Die and Tool, Die Set, Jig, and Fixture Manufacturing
SIC 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds
Sales Range $50
M
to 100
M
# of Employees 65
Plant Area 24,000
ft2
Annual Production 10,000
pieces
Production Hrs. Annual 7,488
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $201,492 2,852,641
kWh
Electricity Demand $292,673 14,579
kW-mo/yr
Electricity Fees $43,766 -
Natural Gas $57,296 9,228
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $196,589 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $79,501

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $117,088 $25,225 $2,376
33,657
kWh
$115,603
-
kW-mo/yr
$(-891.0)
-
MMBtu
02 2.3131: Reschedule plant operations or reduce load to avoid peaks $31,720 $5,000 - $31,720
-
kW-mo/yr
-
03 2.7232: Replace existing hvac unit with high efficiency model $25,053 $91,900 $19,992
283,173
kWh
$5,061
-
kW-mo/yr
-
04 2.7425: Clean or color roof to reduce solar load $13,807 $28,125 $10,702
151,589
kWh
$3,105
-
kW-mo/yr
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,114 $1,000 $3,681
52,137
kWh
$1,433
-
kW-mo/yr
-
06 2.7134: Use photocell controls $1,975 $5,550 $1,390
19,701
kWh
$585
-
kW-mo/yr
-
07 2.4133: Use most efficient type of electric motors $1,832 $4,400 $1,200
17,001
kWh
$632
-
kW-mo/yr
-
TOTAL RECOMMENDED $196,589 $161,200 $39,341
557,258
kWh
$158,139
-
kW-mo/yr
$(-891.0)
-
MMBtu
TOTAL IMPLEMENTED $79,501 $135,975 $36,965
523,601
kWh
$42,536
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs