ITAC Assessment: SD0474
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ITAC Assessment: SD0474
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Assessment Year 2013
Principal Product APET containers
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 175
Plant Area 178,000
ft2
Annual Production 500,000,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,127,293 27,153,716
kWh
Electricity Demand $469,705 53,911
kW-mo/yr
Natural Gas $132,720 26,538
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $623,463 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $82,016

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.3412: Use waste heat to produce steam to drive a steam turbine-generator $404,689 $1,152,300 $612,304
7,819,980
kWh
$100,820
-
kW-mo/yr
$(-241,303.0)
-
MMBtu
$(-67,132.0)
02 2.2424: Use heat in flue gases to preheat products or materials $47,675 $150,500 $42,689
545,203
kWh
$4,986
-
kW-mo/yr
- -
03 2.2614: Use cooling tower or economizer to replace chiller cooling $44,050 $30,000 $44,050
562,590
kWh
- - -
04 2.1311: Replace electrically-operated equipment with fossil fuel equipment $40,480 $35,200 $44,377
566,757
kWh
$7,897
-
kW-mo/yr
$(-11,794.0)
-
MMBtu
-
05 2.2427: Use waste heat from hot flue gases to preheat incoming fluids $37,276 $40,200 $34,230
437,162
kWh
$3,046
-
kW-mo/yr
- -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $23,678 $87,264 $23,678
302,400
kWh
- - -
07 2.2424: Use heat in flue gases to preheat products or materials $15,779 $45,500 - - $15,779
-
MMBtu
-
08 2.7232: Replace existing hvac unit with high efficiency model $5,576 $16,500 $5,166
65,981
kWh
$410
-
kW-mo/yr
- -
09 2.4133: Use most efficient type of electric motors $2,172 $5,250 $1,811
23,133
kWh
$361
-
kW-mo/yr
- -
10 2.7134: Use photocell controls $2,088 $7,400 $2,008
25,651
kWh
$80
-
kW-mo/yr
- -
TOTAL RECOMMENDED $623,463 $1,570,114 $810,313
10,348,857
kWh
$117,600
-
kW-mo/yr
$(-237,318.0)
-
MMBtu
$(-67,132.0)
TOTAL IMPLEMENTED $82,016 $88,050 $82,426
1,052,703
kWh
$11,384
-
kW-mo/yr
$(-11,794.0)
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs