ITAC Assessment: SD0467
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ITAC Assessment: SD0467
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Assessment Year 2013
Principal Product Carpet Padding
NAICS 326150: Urethane and Other Foam Product (except Polystyrene) Manufacturing
SIC 3086: Plastics Foam Products
Sales Range $10
M
to 50
M
# of Employees 80
Plant Area 217,156
ft2
Annual Production 430,000
pieces
Production Hrs. Annual 5,500
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $259,968 3,349,113
kWh
Electricity Demand $231,981 11,917
kW-mo/yr
Electricity Fees $8,947 -
Natural Gas $41,537 6,478
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $48,592 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $42,172

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 3.1192: Reduce scrap production $24,055 $56,924 $12,995
167,455
kWh
$7,114
-
kW-mo/yr
$3,946
-
MMBtu
02 2.7111: Reduce illumination to minimum necessary levels $7,483 $12,710 $4,981
64,183
kWh
$2,502
-
kW-mo/yr
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,612 $500 $3,155
40,650
kWh
$457
-
kW-mo/yr
-
04 2.1311: Replace electrically-operated equipment with fossil fuel equipment $3,318 $6,100 $1,516
19,539
kWh
$2,336
-
kW-mo/yr
$(-534.0)
-
MMBtu
05 2.2135: Repair and eliminate steam leaks $2,867 $200 - - $2,867
-
MMBtu
06 2.4239: Eliminate or reduce compressed air usage $2,309 $200 $1,581
20,377
kWh
$728
-
kW-mo/yr
-
07 2.4231: Reduce the pressure of compressed air to the minimum required $1,888 $400 $1,888
24,326
kWh
- -
08 2.7134: Use photocell controls $1,846 $2,628 $1,229
15,835
kWh
$617
-
kW-mo/yr
-
09 2.2136: Install / repair insulation on steam lines $1,214 $2,058 - - $1,214
-
MMBtu
TOTAL RECOMMENDED $48,592 $81,720 $27,345
352,365
kWh
$13,754
-
kW-mo/yr
$7,493
-
MMBtu
TOTAL IMPLEMENTED $42,172 $73,162 $23,941
308,500
kWh
$11,418
-
kW-mo/yr
$6,813
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs