ITAC Assessment: SD0410
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ITAC Assessment: SD0410
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Assessment Year 2008
Principal Product Vinyl Composition Tile
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 131
Plant Area 250,000
ft2
Annual Production 3,000,000
pieces
Production Hrs. Annual 5,880
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,412,058 16,911,922
kWh
Electricity Demand $644,355 45,096
kW-mo/yr
Natural Gas $313,208 46,775
MMBtu
Other Gas $72,309 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,046,804 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $94,642

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Other Gas Savings
01 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $824,374 $6,360,000 $1,186,600
14,210,784
kWh
$436,215
-
kW-mo/yr
- $(-752,938.0)
-
MMBtu
$(-45,503.0)
-
MMBtu
02 2.3131: Reschedule plant operations or reduce load to avoid peaks $41,267 - - - $41,267 - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $33,992 $2,250 $25,190
301,681
kWh
$8,802
-
kW-mo/yr
- - -
04 2.4133: Use most efficient type of electric motors $28,203 $56,758 $20,430
244,671
kWh
$7,773
-
kW-mo/yr
- - -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $26,826 $81,570 $26,826
321,269
kWh
- - - -
06 2.7124: Make a practice of turning off lights when not needed $24,980 - $13,335
159,703
kWh
- $11,645 - -
07 2.2614: Use cooling tower or economizer to replace chiller cooling $22,978 $11,522 $22,978
275,184
kWh
- - - -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $13,624 $24,471 $13,624
163,158
kWh
- - - -
09 2.2691: Shut off cooling if cold outside air will cool process $10,867 $500 $10,867
130,147
kWh
- - - -
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $8,041 $5,849 $8,041
96,294
kWh
- - - -
11 2.7145: Install skylights $7,467 $22,980 $5,538
66,324
kWh
$1,929
-
kW-mo/yr
- - -
12 2.3132: Recharge batteries on during off-peak demand periods $4,185 - - - $4,185 - -
TOTAL RECOMMENDED $1,046,804 $6,565,900 $1,333,429
15,969,215
kWh
$454,719
-
kW-mo/yr
$57,097 $(-752,938.0)
-
MMBtu
$(-45,503.0)
-
MMBtu
TOTAL IMPLEMENTED $94,642 $81,988 $64,493
772,379
kWh
$18,504
-
kW-mo/yr
$11,645 - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Other Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs