ITAC Assessment: SD0375
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ITAC Assessment: SD0375
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Assessment Year 2005
Principal Product Precision Aluminum Forgings
NAICS 332112: Nonferrous Forging
SIC 3463: Nonferrous Forgings
Sales Range $10
M
to 50
M
# of Employees 98
Plant Area 175,564
ft2
Annual Production 6,000,000
lb
Production Hrs. Annual 5,250
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $324,730 3,660,402
kWh
Electricity Demand $161,275 13,646
kW-mo/yr
Natural Gas $318,764 4,241
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $126,894 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $18,696

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
01 2.4133: Use most efficient type of electric motors $16,903 $13,350 $13,759
155,120
kWh
$3,144
-
kW-mo/yr
- - -
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $8,954 $7,595 $6,862
77,358
kWh
$2,092
-
kW-mo/yr
- - -
03 2.2414: Use waste heat from hot flue gases to preheat $7,356 $14,145 - - $7,356
-
MMBtu
- -
04 2.4231: Reduce the pressure of compressed air to the minimum required $1,793 $3,000 $1,793
20,209
kWh
- - - -
05 2.2511: Insulate bare equipment $6,983 $537 $6,983
7,812
kWh
- - - -
06 2.7135: Install occupancy sensors $2,079 $3,500 $2,079
23,436
kWh
- - - -
07 3.6193: Install equipment (eg compactor) to reduce disposal costs $5,700 $18,500 - - - - $5,700
08 4.445: Install equipment to move product $77,126 $70,000 - - - $77,126 -
TOTAL RECOMMENDED $126,894 $130,627 $31,476
283,935
kWh
$5,236
-
kW-mo/yr
$7,356
-
MMBtu
$77,126 $5,700
TOTAL IMPLEMENTED $18,696 $16,350 $15,552
175,329
kWh
$3,144
-
kW-mo/yr
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs