ITAC Assessment: AS0386
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ITAC Assessment: AS0386
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Assessment Year 2004
Principal Product Mattresses and Bedsprings
NAICS 337910: Mattress Manufacturing
SIC 2515: Mattresses, Foundations, and Convertible Beds
Sales Range $10
M
to 50
M
# of Employees 180
Plant Area 160,000
ft2
Annual Production 800,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Arizona

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $231,626 4,256,800
kWh
Electricity Demand $20,375 18,653
kW-mo/yr
Electricity Fees $32,138 -
Natural Gas $7,139 763
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $28,761 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $20,439

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,031 $120 $585
16,341
kWh
$446
-
kW-mo/yr
02 2.4231: Reduce the pressure of compressed air to the minimum required $5,011 $15 $2,813
78,643
kWh
$2,198
-
kW-mo/yr
03 2.7135: Install occupancy sensors $639 $1,350 $639
17,824
kWh
-
04 2.4231: Reduce the pressure of compressed air to the minimum required $205 $254 $86
2,402
kWh
$119
-
kW-mo/yr
05 2.7133: Use separate switches on perimeter lighting which may be turned off when natural light is available $7,680 $2,000 $7,680
175,200
kWh
-
06 2.4133: Use most efficient type of electric motors $437 $850 $229
6,372
kWh
$208
-
kW-mo/yr
07 2.7142: Utilize higher efficiency lamps and/or ballasts $13,758 $35,730 $7,509
209,979
kWh
$6,249
-
kW-mo/yr
TOTAL RECOMMENDED $28,761 $40,319 $19,541
506,761
kWh
$9,220
-
kW-mo/yr
TOTAL IMPLEMENTED $20,439 $37,215 $11,546
322,787
kWh
$8,893
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs